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SYN6302-0203 Other names:
Synchronous device SYN6302-0203
SYN6302-0203 synchronization module
Synchronous module SYN6302-0203
general information
Product number: SYN6302-0203
ABB Model Name: Synchronizer 5
The operation principle of synchronizer 5 is that the synchronization and parallel processes can be divided into command generation
Enter the following block command to generate and calculate the necessary lead angle av, and the parallel command must be measured through this command due to the shutdown time delay. This operation ensures that the voltage difference OU (amplitude), slip s (frequency difference – contact closure at the correct time. If a reaches the average value of 1. rence), and phase angle a are all necessary for parallel connection. These values are commanded by two measurement signals formed during the negotiation release (CHK release). Under synchronous conditions, U1 and U2 (see illustration, lff). The permanent parallel release time during the adjustable monitoring period, tsup, and CMD also release matching considerations without taking the lead. The voltage and frequency matching function can reduce the voltage synchronization check mode (parallel monitoring) by only measuring and monitoring the voltage or turbine governor in the synchronization check mode. The function block is active. Output relay monitors parallel release under negotiation conditions. This function compares the actual value to its set value if all conditions are simultaneously filled with fuel. Advice on single channel or dual channel? Not every synchronous system needs to be structured according to the above pattern. Synchronous rotating 5 single channel synchronous devices provide a high degree of security and are often used in practice. However, security can significantly increase the system through dual channels. These two channels – where the hardware and software structures are different and the same fault occurs simultaneously. Additional costs and damage caused by incorrect parallel connection.

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ABB will launch its market leading 6th generation synchronous and parallel technology SYNCHOTACT at ABB Customer World Africa in Johannesburg, South Africa from April 10th to 11th, 2018 ® 6。
For over 50 years, SYNCHROTACT has been protecting power plant generators and substation components from the potential destructive effects of current surges caused by circuit breakers closing under asynchronous conditions. SYNCHROTACT ensures the safety of these valuable production assets and maintains the highest level of availability by automatically synchronizing the speed, voltage, and frequency of the generator with the power grid.
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The number of parameter sets has increased from 7 to 20, allowing up to 20 different circuit breakers to be synchronized through a single SYNCHROTACT 6 device. Complies with IEC 61850 Ed. 2 communication standards, SYNCHOTACT 6 meets the most stringent requirements.
Since its launch, over 22000 SYNCHROTACT devices have been sold, equivalent to about 10% of the global synchronous equipment market. All main generators of the world’s largest hydroelectric power plant, the Three Gorges Dam in China, are equipped with SYNCHROTACT synchronizers.
We are pleased to announce the launch of this extraordinary sixth generation product, “said Kevin Kosisko, General Manager of ABB’s Power and Water Business. SYNCHROTACT has long been the preferred synchronizer for global utilities and generators, thanks to its excellent safety and redundancy. It provides our end customers with the highest availability and lowest possible total cost of ownership
SYNCHROTACT 6 is a part of ABB’s excitation and synchronization equipment products for the power generation industry. This product is the most comprehensive and mature in the market, covering power requirements from minimum to maximum, covering all power generation applications.
ABB Power Generation&Water is a leading supplier of integrated power and automation solutions, with unparalleled experience in collaborating with the energy and water industries, bringing them better operations and sustainable development. ABB provides integrated and secure digital systems, services, and solutions to automate and optimize the performance of traditional and renewable energy power plants and water facilities.
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Core Identity: Belonging to the ABB SYNCHROTACT series of synchronization devices, it is specifically designed for grid-connected and parallel operation of generators, turbines, and large rotating machinery, and is a core component for power system stability control. It belongs to the SYNCHROTACT series along with SYN6201-0202, supports dual-channel redundancy design, and complies with international standards such as IEC 61850 and IEEE 1547.
Model Related: SYN6302-0203 is a specific model in this series, suitable for the synchronization needs of thermal power plants, hydropower plants, industrial self-contained power plants (CHP), and renewable energy power plants (photovoltaic/wind power).
Core Functions and Technical Characteristics:
High-Precision Synchronization Capability
Parameter Matching: Voltage accuracy ±0.1%, frequency accuracy ±0.01 Hz, phase angle accuracy ±0.5°, achieving “impactless” grid connection and avoiding equipment damage and grid disturbances.
Dynamic Response: Automatically matches the voltage, frequency, and phase angle between the grid and the generator, supporting 50/60 Hz grid and three-phase multi-voltage input. Protection Mechanism: Integrates overvoltage, undervoltage, overfrequency, and underfrequency protection, as well as dead-zone parallel connection and synchronization check functions to ensure safe grid connection.
Communication and Expandability
Multi-Protocol Support: Compatible with industrial communication protocols such as Modbus RTU/TCP, Profinet, and IEC 61850, supporting remote monitoring and SCADA system integration.
Redundancy Design: Dual-channel redundant architecture with independent hardware and software channels, automatically switching in case of failure to ensure system continuity.
Expandability: Supports multi-parameter configuration (e.g., 7 sets of parameter storage), adapting to different parallel point requirements, and compatible with bus control systems (e.g., MODBUS, Profibus).
Hardware and Environmental Adaptability
Electrical Parameters: Power supply 24V DC (±15% fluctuation)/110/220V AC, operating temperature -25°C to +70°C, protection rating IP20 (panel/rack mounting).
Physical Characteristics: Approximately 144mm × 100mm × 180mm in size and 0.8kg in weight; suitable for DIN rail or panel mounting.
Certification Standards: Compliant with CE, UL, CSA, and IECEx certifications; meets electromagnetic compatibility (IEC 61000-6-2) and explosion-proof requirements.
Intelligent Features and Industry Adaptability
Predictive Maintenance: Monitors hardware status through built-in diagnostic functions, providing early warnings of potential faults; supports remote debugging and firmware updates.
Industry Applications: Adaptable to power, petrochemical, metallurgical, shipbuilding, and renewable energy industries; supports generator control, pump and valve regulation, process optimization, and other scenarios.
Application Scenarios and Value
Typical Applications:
Power Industry: Generator synchronization with the grid, parallel connection of synchronization lines, and parallel monitoring of dead busbars (no-voltage lines).
Renewable Energy: Grid connection of photovoltaic/wind power inverters and battery energy storage systems (BESS), compliant with IEEE 1547 standards.
Industrial Scenarios: Parallel operation of industrial self-contained power plants, rapid recovery after grid outages, and collaborative control of multiple units.
Special Scenarios: Synchronization control in offshore platforms, explosion-proof areas, and high/low temperature environments.
Performance Advantages: High reliability, strong scalability, multi-protocol compatibility, modular design, reducing downtime risks and improving production efficiency and safety.
Summary
The ABB SYN6302-0203 synchronization device is a high-reliability synchronization control module designed specifically for power systems. It integrates high-precision synchronization detection, redundancy design, multi-protocol communication, and intelligent diagnostic functions, making it suitable for scenarios with extremely high system stability requirements, such as power, renewable energy, and industrial self-contained power plants. Its modular design, high reliability, and industry adaptability make it an indispensable core component in industrial automation and power systems.