Description
1. Power Cable Type TC-001 This type of Power Cable is used to connect 24 Vdc from a Power Distribution Unit MCB (T8292) to a Trusted Controller or Expander Chassis, as shown in Figure 1 below.
2. Power Cable Type TC-002 This type of Power Cable is used connect from a Power Distribution Unit MCB (T8292) to a Power Distribution module 15-Way Fused (T8293), as shown in Figure 2 below.
Currently, the cable is available in a standard length of 2.5 m fully assembled and ready for use. The part number for the cable is detailed in Table 3 below. Non-standard lengths are available in increments of 0.5 m. Part Number Length Description TC-002-02-2m5 2.5 m Power Cable TC-002-03-2m5 2.5 m Power Cable (UL) Table 3 Power Cable Type TC-002 Part Numbers
3. Power Cable Type TC-003 This type of Power Cable is used to connect from a Power Distribution Module 15-Way Fused (T8293) to an Input FTA, as shown in Figure 3 below.
Currently, the cable is available in a standard length of 2.5 m fully assembled and ready for use. The part number for the cable is detailed in Table 4 below. Non-standard lengths are available in increments of 0.5 m. Part Number Length Description TC-003-02-2m5 2.5 m Power Cable TC-003-03-2m5 2.5m Power Cable (UL) Table 4 Power Cable Type TC-003 Part Numbers
4. Power Cable Type TC-004 This type of Power Cable is used to connect from a Power Distribution Module 15-Way Fused (T8293) to an Input VFTA, as shown in Figure 4 below
Currently, the cable is available in a standard length of 2.5 m fully assembled and ready for use. The part number for the cable is detailed in Table 5 below. Non-standard lengths are available in increments of 0.5 m. Part Number Length Description TC-004-02-2m5 2.5 m Power Cable TC-004-03-2m5 2.5 m Power Cable (UL) Table 5 Power Cable Type TC-004 Part Numbers
5. Power Cable Type TC-006 This type of Power Cable is used to interconnect expanders in a system using SmartSlot, as shown in Figure 5 below. Figure 5 Power Cable Type TC-006 Currently, the cable is available in a standard length of 2.5 m fully assembled and ready for use. These are detailed in Table 6 below. Non-standard lengths are available in increments of 0.5 m. Part Number Length Description TC-006-02-2m5 2.5 m Power Cable TC-006-03-2m5 2.5 m Power Cable (UL) Table 6 Power Cable Type TC-006 Part Numbers
6. Power Cable Type TC-011 This type of Power Cable is used to connect from a Power Distribution Unit MCB (T8292) to a Fan Assembly (T8270), and is shown in Figure 6 below. Figure 6 Power Cable Type TC-011-0X Currently, the cable is available fully assembled and ready for use in three standard lengths. These are detailed in Table 7 below. Non-standard lengths are available in increments of 0.5 m. Part Number Length Description TC-011-02-1m5 1.5 m Fan Power Cable TC-011-02-4m5 4.5 m Fan Power Cable TC-011-02-6m0 6.0 m Fan Power Cable TC-011-03-1m5 1.5 m Fan Power Cable (UL) TC-011-03-4m5 4.5 m Fan Power Cable (UL) TC-011-03-6m0 6.0 m Fan Power Cable (UL) Table 7 Power Cable Type TC-011 Part Numbers
The field-mounted FCP270 is an integral part of the highly-distributed control network where controllers are closely aligned to specific process units mounted in close proximity to their I/O and the actual equipment being controlled. Coordination between process units takes place via a fiber optic 100 Mbps Ethernet network.
The FCP270 is packaged in a rugged,
die cast aluminum housing that does not require venting due to its efficient design. The FCP270 is CE certified, and it can be mounted without expensive special cabinets to prevent electronic emissions. The FCP270 can be mounted in Class G3 harsh environments.(https://www.weikunfadacai1.com/)
ENHANCED RELIABILITY (FAULTTOLERANCE)The unique and patented fault-tolerant operation of the FCP270 greatly improves reliability relative to other process controllers. The fault-tolerant version of the FCP270 consists of two modules operating in parallel, with two Ethernet connections to The MESH control network. The two FCP270 modules, married together as a fault-tolerant pair,
provide continuous operation of the controller in the event of virtually any hardware failure occurring within one module of the pair.
Both modules receive and process information simultaneously, and faults are detected by the modules themselves. One of the significant methods of fault detection is comparison of communication messages at the module external interfaces.
Messages only leave the controller when both controllers agree on the message being sent (bit for bit match).
Upon detection of a fault, self-diagnostics are run by both modules to determine which module is defective. The non-defective module then assumes control without affecting normal system operations.
This fault-tolerant solution has the following major advantages over controllers that are merely redundant: No bad messages are sent to the field or to applications using controller data because no message is allowed out of the controller unless both modules match bit for bit on the message being sent.
The secondary controller is synchronized with the primary one,
which ensures up to the moment data in the event of a primary controller failure.The secondary controller will have latent flaws detected prior to any switchover because it is performing exactly the same operations as the primary controller.
SPLITTER/COMBINERFault-tolerant FCP270 modules connect to a pair of fiber optic splitter/combiners (see Figure 1) that connect to Ethernet switches in The MESH. For each module, the splitter/combiner pair provides separate transmit/receive fiber connections for Ethernet switch 1 and 2. Fiber cables are connected so that the splitter/combiners pass inbound traffic from either switch to both modules, and pass outbound traffic from the primary module to either switch.
The splitter/combiner pair mounts in an assembly that fastens to the baseplate. The splitter/combiner is a passive device that uses no electrical power.
ENHANCED COMMUNICATIONSThe I/A Series architecture uses The MESH control network with 100 Mbps data communications between the FCP270s and the Ethernet switches FeaturesPerforms regulatory,
Model recommendation:
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Core Supporting Components
Controller Module Related
T8403C/T8403 Series: TC-011-02-6M0 rack fan cable, directly related to the T8403C digital output controller module. This module supports 8 output channels and requires a dedicated cable to connect to the power supply, control computer, and field devices. TC-011-02-6M0 may be used for power supply or signal transmission.
T9451/T9402 Modules: When suppliers mention ICS TRIPLEX industrial control system modules (such as T9451 and T9402) on supplier websites, TC-011-02-6M0 is often listed as a matching power cable for power distribution or data communication between modules.
System-Level Compatibility
easYgen-3000XT Series: Based on the association information between ICS TRIPLEX and Woodward (e.g., easYgen-3400XT/3500XT controllers), TC-011-02-6M0 may be used as a compatible cable for power or signal connections in the generator set control system.
AADvance System: The T8403C controller requires the AADvance T9892 terminal module for use; TC-011-02-6M0 may serve as the standard interface cable within the system.
Cable Series Compatibility
TC Series Cable Bundles: TC-011-02-6M0 belongs to the TC series and is compatible in specifications and interface types with models such as TC-201-02-6M5 (DI/AI dedicated cable) and TC-303-01-2M0 (remote rack extension cable), allowing for shared cabling needs within the ICS TRIPLEX system.
Core Positioning and Supporting Logic
System Affiliation: Dedicated power/signal cables for ICS TRIPLEX industrial control systems (such as AADvance systems composed of modules like T9451 and T8403), primarily used to connect controllers, modules, racks, and field devices (such as sensors and actuators).
Functional Characteristics: Acts as a bridge for internal system communication or power transmission, adaptable to DCS/PLC systems, remote rack expansion, intelligent slot module replacement, etc., supporting redundant configuration and hot-swapping.
Specific Supporting Models and Scenarios
Module-Level Support:
Controller Modules: Such as T9451, T8403, T8461, T8800, etc., used to connect controllers to power supplies, field devices, or expansion modules.
I/O Modules: Work in conjunction with dedicated DI/AI (such as the TC-201 series) and DO/AO cables (such as the TC-205 series) to achieve digital/analog signal transmission.
Intelligent Slot Modules: Supports rapid replacement and automatic takeover control in case of module failure via intelligent slot replacement cables such as TC-306-02-1M5 and TC-308-02-1M5.
Rack and Expansion:
Rack Fan Cables: Models such as TC-011-02-4M5 and TC-011-02-6M are used for rack cooling system connections.
Remote Rack Expansion: Enables data/power transmission between multiple racks via TC-302 and TC-303 remote rack expansion cables.
System-Level Integration:
Power and Network: Adapts to 24V DC power modules, supports dual power supply redundancy backup; compatible with Ethernet, RS485, and other communication protocols, adaptable to industrial network architectures.
Special Scenarios: Works with the T9892 terminal component module in the AADvance system to expand output channels; supports automatic takeover of faulty modules in TMR (Triple Modular Redundancy) architectures.
Technical Parameters and Selection Recommendations
Electrical Parameters: Operating voltage 24V DC, ambient temperature resistance -20℃~70℃ (some models support a wider range), protection rating conforms to industrial standards (e.g., UL94-V0).
Physical Characteristics: Various cable lengths (e.g., 6M0, 8M5, 12M5), supports DIN rail or panel mounting, adaptable to different equipment spacing requirements.
Selection Logic: The appropriate cable model should be selected based on the specific system architecture (e.g., controller model, rack configuration, number of I/O points). It is recommended to refer to official technical documents or contact authorized suppliers (e.g., Shenzhen Changxin Automation, Xiamen Xiongba E-commerce) for precise matching solutions.
Application Scenarios Examples
Industrial Automation: Control system wiring in oil/gas extraction, chemical plants, and electric generator sets.
Smart Manufacturing: Signal and power transmission for robot systems, CNC machine tools, and production line equipment.
Power Management: As system power cables, powering controllers, I/O modules, and rack fans, supporting redundant power supply design to improve system reliability.
Expansion and Maintenance: When replacing modules or expanding the system, the TC-011-02-6M0 can quickly adapt to new modules (such as intelligent slot connections), achieving seamless upgrades.
Infrastructure: Redundant power and network connections for data centers, hospitals, and transportation hubs.
Summary: The TC-011-02-6M0 cable is primarily used with ICS TRIPLEX controller modules (such as T8403C and T9451) and system-level devices (such as the easYgen-3000XT series) for power transmission, signal connections, and system expansion.
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