Description
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3BHE046836R0102 Other names:
Excitation controller unit 3BHE046836R0102
3BHE046836R0102 Central processor unit
Analog unit 3BHE046836R0102
Product Overview
Brand and series: This product belongs to the AC800PEC series controller of ABB.
Material code: 3BHE046836R0102, which is the unique identifier of the product.
Category: PLC programmable controller, used in the field of industrial automation control.
Product Features
Structural form: Time-sharing management linearization, this structure helps to improve the processing efficiency and stability of the controller.
Output frequency: standard kHz, meeting the needs of general industrial automation control.
I/O points: analog output, with I/O modules such as SM1232, 4AO, etc., which can be flexibly configured to meet different control needs.
Installation method: plug and play, which simplifies the installation and debugging process and improves work efficiency.
Working voltage: standard voltage range, suitable for a variety of industrial environments.
Product certification: After original factory certification, the quality and reliability of the product are guaranteed.
Modular design: The AC 800PEC series adopts modular design, which is convenient for users to add or remove modules according to actual needs.
High performance: The control device has an extremely high processing speed and is suitable for occasions that require fast response and precise control.
Communication capability: Supports multiple communication protocols and interfaces, such as Ethernet, RS-232/RS-422 serial ports, etc., which is convenient for communication with other control devices and systems.
Programming environment: ABB Control Builder M programming environment based on IEC 61131-3 standard, and optimized rapid application code development environment based on MATLAB®/Simulink® and RealTime Workshop® provide users with powerful programming support.
Integration: AC 800PEC is fully integrated into ABB’s ControlIT software environment, which facilitates system integration and unified management.
Remote I/O expansion: ABB’s remote input/output (I/O) expansion units allow users to monitor and control equipment in decentralized locations. These expansion units can be connected to the main controller via Industrial Ethernet or other types of communication networks.
Rich communication interfaces: Provide multiple communication interfaces to support connection and communication with other devices, making it easy for users to build complex control systems.
Excellent connectivity:
Supports up to 36 bidirectional fiber optic PowerLinks.
It has two Ethernet ports for connecting to plant control networks, other processor modules, etc.
It provides RS-232/RS-422 serial ports for local process panels and service terminals.
Equipped with up to two onboard AnyIO ports for optical PowerLink and ABB S800 optical module bus.
Programming and Integration:
ABB Control Builder M programming environment based on IEC 61131-3 standard.
Can be integrated with MATLAB®/Simulink® and RealTime Workshop® to optimize rapid application code development.
Fully integrated into ABB’s ControlIT software environment.
Application and Optimization
Hardware Optimization: AC 800PEC hardware is optimized for power electronic control, and the optical connection between the controller and process I/O is used for fast peripheral I/O devices for control and measurement. Programs and data are stored in flash memory, without backup battery, compatible with standard ABB S800 I/O devices, suitable for field installation.
Software Programming: Programming based on ABB Control Builder M programming environment based on IEC 61131-3 standard. At the same time, it supports optimized rapid application code development based on MATLAB®/Simulink® and RealTime Workshop®.
Integrated environment: AC 800PEC is fully integrated into ABB’s ControlIT software environment for easy system management and monitoring.
Application areas
AC 800PEC control device 3BHE046836R0102 is widely used in industrial automation control fields that require high performance, high reliability and flexible configuration, such as power, petroleum, chemical, metallurgy and other industries. Its modular design allows the system to be expanded and upgraded according to actual needs to meet the changing needs of industrial automation.
Power electronics control: The control device is particularly suitable for the control of power electronic equipment, such as high-power rectifiers, micro turbines, wind turbines, traction drives and battery energy storage systems.
Industrial automation: In the field of industrial automation, AC 800PEC control devices can be used for monitoring and control of various industrial processes to improve production efficiency and product quality.
Company background
ABB company profile: ABB (Abb Co., Ltd.) is a global leading electrical and automation technology company headquartered in Zurich, Switzerland. Its business covers more than 100 countries around the world and has about 105,000 employees. ABB is committed to promoting technological innovation and industrial transformation, and providing customers with efficient, reliable and sustainable solutions.
ABB in China: ABB’s business in China began in 1907, and now has a full range of business activities in China, including R&D, manufacturing, sales and engineering services. ABB’s products and services are widely used in China’s industrial, commercial, power and public utilities fields, and have made important contributions to China’s national key project construction.
In summary, AC 800PEC control device 3BHE046836R0102 is a high-performance, modular programmable controller module launched by ABB, suitable for power electronic control and industrial automation and other fields. Users can choose to purchase according to actual needs and enjoy the powerful programming support and system integration services provided by ABB.
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admin –
Installation method: plug and play, which simplifies the installation and debugging process and improves work efficiency.
Working voltage: standard voltage range, suitable for a variety of industrial environments.
Product certification: After original factory certification, the quality and reliability of the product are guaranteed.
Modular design: The AC 800PEC series adopts modular design, which is convenient for users to add or remove modules according to actual needs.
High performance: The control device has an extremely high processing speed and is suitable for occasions that require fast response and precise control.
Communication capability: Supports multiple communication protocols and interfaces, such as Ethernet, RS-232/RS-422 serial ports, etc., which is convenient for communication with other control devices and systems.
Programming environment: ABB Control Builder M programming environment based on IEC 61131-3 standard, and optimized rapid application code development environment based on MATLAB®/Simulink® and RealTime Workshop® provide users with powerful programming support.
admin –
Product Positioning and Series
Module Model: GFD563A102 (AC 800PEC Series Core Controller Module) is designed for industrial automation, power electronics, and process control. It integrates high-speed control (e.g., FPGA tasks as low as 25ns) with low-speed PLC task processing capabilities, supporting field logic control (LCI), motion control, logic control, and data acquisition.
Series: Part of ABB’s AC 800PEC series and ControlIT product line, it focuses on integrating high-speed power electronics control with low-speed process control.
Application Scenarios: Suitable for power generation, transmission systems, and industrial automation (e.g., generator excitation control and power conversion equipment), supporting both high and low voltage scenarios.
Technical Specifications
Electrical Parameters:
Input Voltage: 400VAC
Output Voltage: 0-400VAC
Output Current: 2.3A
Frequency: 50/60Hz
Control Mode: LCI (Local Control Interface)
Performance:
High-Speed Tasks: FPGA Task Cycle ≤ 25 nanoseconds, Matlab/Simulink Task ≤ 100 microseconds
Low-Speed Tasks: Conventional Control Logic ≤ 1 millisecond
I/O Response: Analog/Digital Conversion Cycle 25μs, Low-Speed I/O Cycle 10ms
Features
Dual-Core Architecture: Integrates high-speed control (power electronics) and low-speed process control (traditional PLC tasks), eliminating separate system requirements.
Communication Capabilities:
Two Ethernet ports (for connecting to the factory network, programming tools, and other devices)
RS-232/RS-422 serial ports (for local panel/terminal connections)
Up to two AnyIO ports (supports CEX bus and AnyBus-S modules, compatible with major fieldbuses)
Fiber optic link (inter-module communication, no electrical connections)
Scalability: Supports 36 bidirectional fiber optic PowerLinks, with a modular design to accommodate diverse I/O configurations.
Technical Specifications
I/O Capacity:
Base Configuration: 62 I/O combinations (30 digital inputs including two shaft encoders, two analog inputs, 28 digital outputs, and two high-speed digital outputs).
Expandability: Expandable up to 1024 I/O points via local/remote expansion modules (up to 1000m).
Voltage Range: Input: 85V AC-264V AC or 24V DC; Output: 0-380V AC/0-400V AC or 5V DC-60V DC, output current up to 10A, power approximately 100W.
Hardware Configuration:
Processor: Multi-core CPU (2.5GHz) or PowerPC 405 (200MHz), with 4GB DDR3 RAM or 256MB RAM + 512MB Flash.
Storage: 8GB eMMC, supporting non-volatile program/data storage.
Communication Interfaces: RS232, RS485, Ethernet, PROFINET DP, CAN, supporting Modbus, CANopen protocols, and third-party Anybus-S bus modules.
Environmental Adaptability:
Operating Temperature: -20°C to +60°C, IP67/IP65 protection rating, suitable for harsh industrial environments.
Mechanical Specifications: Dimensions: 380 × 142 × 73.5 mm, weight: approximately 1.54 kg.
Core Functions and Application Scenarios
Control Performance:
Cycle times as low as 100 μs (fast tasks), support for real-time control development using MATLAB/Simulink, and an integrated FPGA for high-speed algorithm processing.
Compatible with the ABB 800xA system, it supports IEC 61131-3 standard programming (Control Builder M tool) and automatic Simulink code generation.
Programming and Development Environment
Tool Chain:
ABB Control Builder M: Complies with IEC 61131-3 standards and supports programming in ladder diagrams, function block diagrams, and other programming languages.
MATLAB/Simulink: Enables model-driven development using Simulink Coder and supports hardware-in-the-loop (HIL) testing.
Integration Platform: Deeply integrated with the ABB 800xA system, supporting data exchange with third-party devices.
Expandability:
Connect I/O modules via the S800 ModuleBus fiber optic interface, supporting fast data throughput (<100μs).
Support for third-party Anybus-S fieldbus modules for enhanced system compatibility.
Installation and Maintenance Guide
Installation Requirements:
Power Isolation: A shielded isolation transformer and low-pass filter are recommended to prevent interference.
Heat Dissipation: Ensure adequate ventilation to prevent high temperatures from affecting stability.
Ground Protection: Complies with IEC 60204 standards and features a Safe Torque Off (STO) function.
Maintenance Key Points:
Protection Functions: Automatic overcurrent, overvoltage, and overtemperature protection, supporting fault self-diagnosis and remote monitoring.
Expansion Modules: Remote installation requires verification of signal integrity to avoid signal degradation caused by long cables.
Emergency Operation: Supports standalone PLC mode, maintaining basic control functions in the event of a master control failure.
Added Value and Advantages
Reliability: Industrial-grade hardware design with a mean time between failures (MTBF) exceeding 100,000 hours and IP67 protection certification.
Flexibility: Modular architecture supports customized configuration to meet the needs of different industries (such as power, marine, and discrete manufacturing).
Energy Efficiency Optimization: Advanced control algorithms are implemented in conjunction with MATLAB/Simulink to reduce energy consumption and improve production efficiency.
Programming and Tools
Development Environment: Configuration and programming are achieved using the ABB Control Builder M tool, which combines MATLAB/Simulink with Real-Time Workshop.
System Features: Supports rapid prototyping, a file-dependent system that is resilient to power failures, and hardware upgradeability.
Physical and Supply Information
Module Identification: GFD563A102, an LCI controller module for generator excitation current control.
Added Value
Energy Savings and Efficiency: Reduce energy consumption through optimized control algorithms, improving process quality and throughput.
Maintenance and Support: Modular design facilitates maintenance, backed by ABB's global technical support network.
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