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The ship processing board is a core hardware module for signal processing, data calculation and system control in the ship’s electronic system, similar to the “intelligent brain” of the ship. It integrates high-performance processors, dedicated chips and interface circuits to realize real-time collection, analysis and instruction issuance of ship equipment data, ensuring ship navigation safety and efficient operation of equipment.
Definition and structure
The ship processing board is an embedded computing device consisting of the following parts:
Processor core: using chips such as ARM, DSP or FPGA, responsible for complex calculations and logic control.
Interface module: including Ethernet, CAN bus, RS485, etc., used to connect sensors, radars, navigators and other equipment.
Storage unit: built-in flash memory or hard disk, storing program code, navigation data and logs.
Power management: supports wide voltage input (such as 12-36V) to adapt to the ship power supply environment.
Protective design: The outer shell is made of moisture-proof, salt spray-proof and shock-resistant materials to ensure stable operation in harsh sea conditions.
Purpose and function: The core function of the ship processing board is data processing and system integration.
Navigation and control: Process GPS, compass, and radar data, generate navigation path planning, control steering gear and thrusters, and realize automatic obstacle avoidance and heading adjustment.
Equipment monitoring: Collect parameters such as temperature, pressure, and speed of engines, generators, and pump groups, analyze equipment status through algorithms, and warn of potential faults (such as overheating and oil leakage).
Communication and data transmission: Support AIS (Automatic Identification System) and VHF (Very High Frequency Communication) and other protocols, upload data to the shore-based monitoring center to achieve remote management.
Automated tasks: Execute scheduled tasks (such as water pump start and stop, lighting control), integrate AI algorithms, and optimize energy efficiency (such as adjusting the main engine power according to sea conditions).
Features and Advantages
High reliability: Passed military-grade tests (such as MIL-STD-810G), adapted to high temperature, high humidity, and salt spray environments, and adopted redundant design (such as dual power input, watchdog circuit) to avoid system downtime.
Real-time: Microsecond response time ensures immediate execution of emergency commands (such as collision warnings).
Lightweight design: Aluminum alloy or composite processing boards can reduce hull weight and improve fuel efficiency, especially for high-speed ships or warships.
Low power consumption: Typical power consumption is less than 20W, suitable for solar-powered unmanned ships or small ships.
Scalability: Provides expansion interfaces (such as PCIe, Mini-PCIe) to support future functional upgrades (such as adding laser radar).
Cost-effectiveness: Compared with traditional discrete control solutions, the integration is increased by more than 50%, reducing wiring complexity.
Modularity and integration: Some processing boards are designed as standardized modules for quick installation and maintenance, such as distribution boards with integrated electrical interfaces.
Fire prevention and safety performance: The ship processing board must comply with the fire prevention standards of the International Maritime Organization (IMO) and use flame-retardant materials or coatings to ensure that the spread of fire is delayed in the event of a fire.
Application scenarios
Merchant ships and cargo ships
Monitor the operating status of the main engine and auxiliary engine to optimize fuel efficiency.
Automatically adjust the temperature and humidity in the cargo hold to protect perishable goods.
Fishing boats and workboats
Integrate sonar data to assist in locating catches.
Control winches and cranes to improve operating efficiency.
Yachts and passenger ships: manage entertainment systems (such as lighting and audio) and safety equipment (such as life raft release).
Unmanned ships and scientific research ships: perform autonomous navigation tasks and collect ocean data (such as water temperature and salinity).
Case description
A container ship power management system: uses a ship processing board to integrate engine ECU data, predicts fuel consumption through AI algorithms, and reduces fuel consumption per voyage by 8%.
Offshore wind power operation and maintenance ship: The processing board connects the laser radar and camera to realize automatic berthing of wind power piles with a positioning accuracy of ±5cm.
Summary
The ship processing board significantly improves the automation level and safety of ships through highly integrated hardware design and intelligent algorithms. Its core value lies in transforming decentralized equipment control into unified intelligent decision-making, which is suitable for all scenarios from offshore fishing boats to ocean-going giant ships. With the growing demand for energy conservation, emission reduction and digital management in the shipping industry, ship processing boards will become standard components for future ship design.
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