Description
| brand; | ABB |
| model; | CI546 3BSE012545R1 |
| QQ email; | xiongbacarrey@qq.com |
| weight; | 11kg |
| Specifications; | 12cm |
| Telephone; | 86 18030177759 |
| contacts; | Carrey |
| address; | Xiamen Xiongba E-commerce Co., Ltd., Unit 2009, Luling Road, Siming District, Xiamen City, Fujian Province |
| Personal official website | https://www.weikunfadacai1.com |
| Properties: | Purpose Rack Interface, PLC Control, Analog Input, Motor Mechanical Protection, Voltage Sensing, System Control |
| Specification: | medium, 20 * 15 * 16, 20 * 30 * 16, 10 * 16 * 23 |
| Features: | high security, high efficiency, high security, high precision, safe, efficient and durable, secure encryption, stable and efficient, stable and energy-saving |
| System environment: | normal temperature, high temperature resistance |
| Operating system: | 3500 security system, ISI system, PLC system
Powerful and programmable system |
| Applicable industry: | power plant steel plant cement plant ship papermaking |
| Service advantages: | after-sales guarantee and sufficient supply |
| Express: | Shunfeng/Deppon Express Land |
| Sales scope: | worldwide |
| Output frequency: | 50/60 |
| Product certification: | original factory certification
Model OK |
| Working voltage: | 24Vdc/120Vac |
| Color: | natural standard color |

3BSE012545R1
General Information
Product ID:3BSE012545R1
ABB Type Designation:CI546
Catalog Description:CI546 VIP Communication Interface
Long Description:VIP Communication Interface
Categories
Products » Control System Products » Control & Communication » AC 400 » AC 400 – Communication Modules » CI546 VIP Communication Interfaces » CI546 VIP Communication Interface
Parts & Services » Control Systems » Advant OCS with Master SW » Controllers » Advant Controller 450RMC » Advant Controller 450RMC 2.x » Communication Modules

3BSE012545R1 – image 0
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Where Used (as part of “kit”)
Additional Information
Medium Description:VIP Communication Interface
Product Type:Communication_Module
Ordering
HS Code:853890– Parts suitable for use solely or principally with the apparatus of heading 85.35, 85.36 or 85.37.- Other
Customs Tariff Number:85389091
Dimensions
Product Net Depth / Length:260 mm
Product Net Height:25 mm
Product Net Width:122 mm
Product Net Weight:0.17 kg
Environmental
RoHS Status:Not RoHs Compliant
WEEE Category:5. Small Equipment (No External Dimension More Than 50 cm)
Number of Batteries:0

[service contact information]
Tel: 18030177759 (WeChat with the same number)
QQ : 2797820256
Email: xiongbacarrey@qq.com
Address: Unit 2009, Chuangxiang Center, No.1733, Lvling Road, Siming District, Xiamen
①24-hour email reply (12 hours);
③For shipment to countries outside Asia, please contact the seller.
Xiamen Xiongba E-commerce Co., Ltd;
ABB PLC system module system card also includes production stop control system modules and components
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IS 200, 1C200 series.)
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Schneider Modison: Quantum 140 series processors, control cards, power modules, etc.
Motorola (MVM): MVME 162, MVME 167, MVME 1772, MVME 177 and other series.
Honeywell: (51204166-17551309276-15051400910-100.)
Moore, 6ES5 series, 6GK series, 6DD series, 6AR series.
Inviteys Foxboro: I/A series system, fBM (input/output module) sequential control, ladder logic control, accident recall)
Management, digital analog conversion, input/output signal processing, data communication and processing (FBM 242,P0916 PW,
AD202MU,P0916A.)
Invensys Triconex: Redundant fault-tolerant control system, the most modern fault-tolerant controller based on three module redundant architecture
(3700 A,3008,3503 E.)
Rockwell Allen-Bradley : SLC500/1747/1746 MicroLogix/1761/1763/1762/1766/1764
CompactL Ogix/1769/1768
Logix5000/1756/1789/1794/1760/1788, PLC-5/1771/1785, etc.
Westinghouse: system, WDPF system, WEStation system spare parts.
(1C31223G01,5X00226G01,5X00357G04.)
XYCOM: I/0, VME board and processor.
Yaskawa: servo controller, servo motor, servo driver
Bosch Rexroth: Indramat,/0 modules, PLC controllers, drives, modules, etc.
Woodward: SPC valve position controller, PEAK1 50 digital controller.
Rosemount: pressure transmitter, flowmeter.





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admin –
3BSE012545R1
General Information
Product ID:3BSE012545R1
ABB Type Designation:CI546
Catalog Description:CI546 VIP Communication Interface
Long Description:VIP Communication Interface
Categories
Products » Control System Products » Control & Communication » AC 400 » AC 400 – Communication Modules » CI546 VIP Communication Interfaces » CI546 VIP Communication Interface
Parts & Services » Control Systems » Advant OCS with Master SW » Controllers » Advant Controller 450RMC » Advant Controller 450RMC 2.x » Communication Modules
admin –
Model: CI546 3BSE012545R1
Manufacturer: ABB (a leader in industrial automation and power technology)
Product Type: Communication Interface Module (part of the ABB 800xA system or AC500 PLC ecosystem)
Core Functions:
Enables data conversion and transmission between different industrial protocols (such as Modbus, Profibus, Ethernet/IP, and OPC UA).
Connects field devices (sensors, actuators) with upper-level control systems (DCS, SCADA, and PLCs).
Supports redundant configurations to improve system reliability.
Typical Application Scenarios
https://www.weikunfadacai1.com/product/ci546-3bse012545r1-abb/
admin –
Factory Automation
Integrates PLCs with HMIs and robot controllers in industries such as automotive and food and beverage.
Energy Management
Connects smart meters and inverters to collect and optimize energy data.
Process Control
Used in the chemical and oil and gas industries, bridging legacy equipment with modern control systems.
Building Automation
Integrate building equipment (air conditioning, lighting) into a BMS (Building Management System).
Key Technical Parameters
Parameter Description
Communication Interfaces: 2 x RJ45 (Ethernet), 1 x RS485/RS232 (optional), 1 x USB (debugging)
Protocols Support: Modbus TCP/RTU, Profibus DP, EtherNet/IP, OPC UA, DNP3, IEC 61850
Data throughput: Maximum 10,000 tags/second (configuration dependent)
Operating Voltage: 24V DC ±15% (typical power consumption <15W)
Environmental Adaptability: Operating Temperature: -20°C to +60°C; Protection Rating: IP20 (requires cabinet installation)
Dimensions: 112 × 140 × 62 mm (standard DIN rail mounting)
Hardware Structure and Interfaces
Front Panel
LED Indicators: Power (PWR), Communication Status (LINK/ACT), Error (ERR).
Reset Button: Press and hold for 5 seconds to reset the module.
Rear Panel
Ethernet Port: Supports Link Aggregation (LACP) to increase bandwidth.
Serial Port: Configure RS485/RS232 mode using jumpers.
DIP Switch: Set the module address (Profibus scenario) or restore to factory defaults.
Software Configuration Guide
Initial Setup
Connect to the module using ABB Control Builder or Engineering Studio software.
Assign an IP address via USB or Ethernet (default: 192.168.1.10/24).
Protocol Mapping
Create a variable table in the software to map Modbus registers to OPC UA nodes.
Example: Map Modbus holding register 40001 to the OPC tag Motor1.Speed.
admin –
Redundant Configuration
The active and standby modules are connected via a heartbeat line, with automatic failover in the event of a failure (failure time <200ms).
Common Faults and Solutions
1. Communication Interruption (ERR LED On)
Possible Causes:
Damaged network cable or IP conflict.
The target device (e.g., PLC) is not responding.
Solution:
Check the LED status (the LINK LED should be solid).
Use the ping command to test network connectivity.
Restart the module and check the log (via software or USB export).
2. Data Update Delay
Possible Causes:
The sampling period is set too long (default 100ms).
The network load is too high.
Optimization Suggestions:
Shorten the sampling period to 50ms (CPU load must be evaluated).
Enable QoS (Quality of Service) to prioritize critical data.
Maintenance and Spare Parts Management
Regular Inspections
Clean the dust filter and check the tightness of the terminal blocks every quarter.
Back up the configuration file (stored in the module's Flash memory or external USB).
Lifespan Prediction
Electrolytic Capacitor Lifespan: Approximately 8-10 years (reduced to 5 years in high-temperature environments).
Memory (Flash) Erase/Write Endurance: ≥100,000 cycles.
Spare Parts Recommendations
For critical scenarios, it is recommended to stockpile modules of the same model or compatible models (such as the CI546V1).
admin –
Model: CI546 3BSE012545R1
Manufacturer: ABB (a leader in industrial automation and power technology)
Product Type: Communication Interface Module (part of the ABB 800xA system or AC500 PLC ecosystem)
Core Functions:
Enables data conversion and transmission between different industrial protocols (such as Modbus, Profibus, Ethernet/IP, and OPC UA).
Connects field devices (sensors, actuators) with upper-level control systems (DCS, SCADA, and PLCs).
Supports redundant configurations to improve system reliability.
Typical Application Scenarios
Factory Automation
Integrates PLCs with HMIs and robot controllers in industries such as automotive and food and beverage.
Energy Management
Connects smart meters and inverters to collect and optimize energy data.
Process Control
Used in the chemical and oil and gas industries, bridging legacy equipment with modern control systems.
Building Automation
Integrate building equipment (air conditioning, lighting) into a BMS (Building Management System).
Key Technical Parameters
Parameter Description
Communication Interfaces: 2 x RJ45 (Ethernet), 1 x RS485/RS232 (optional), 1 x USB (debugging)
Protocols Support: Modbus TCP/RTU, Profibus DP, EtherNet/IP, OPC UA, DNP3, IEC 61850
Data throughput: Maximum 10,000 tags/second (configuration dependent)
Operating Voltage: 24V DC ±15% (typical power consumption <15W)
Environmental Adaptability: Operating Temperature: -20°C to +60°C; Protection Rating: IP20 (requires cabinet installation)
Dimensions: 112 × 140 × 62 mm (standard DIN rail mounting)
Hardware Structure and Interfaces
Front Panel
LED Indicators: Power (PWR), Communication Status (LINK/ACT), Error (ERR).
Reset Button: Press and hold for 5 seconds to reset the module.
Rear Panel
Ethernet Port: Supports Link Aggregation (LACP) to increase bandwidth.
Serial Port: Configure RS485/RS232 mode using jumpers.
DIP Switch: Set the module address (Profibus scenario) or restore to factory defaults.
Software Configuration Guide
Initial Setup
Connect to the module using ABB Control Builder or Engineering Studio software.
Assign an IP address via USB or Ethernet (default: 192.168.1.10/24).
Protocol Mapping
Create a variable table in the software to map Modbus registers to OPC UA nodes.
Example: Map Modbus holding register 40001 to the OPC tag Motor1.Speed.
Redundant Configuration
The active and standby modules are connected via a heartbeat line, with automatic failover in the event of a failure (failure time <200ms).
Common Faults and Solutions
1. Communication Interruption (ERR LED On)
Possible Causes:
Damaged network cable or IP conflict.
The target device (e.g., PLC) is not responding.
Solution:
Check the LED status (the LINK LED should be solid).
Use the ping command to test network connectivity.
Restart the module and check the log (via software or USB export).
2. Data Update Delay
Possible Causes:
The sampling period is set too long (default 100ms).
The network load is too high.
Optimization Suggestions:
Shorten the sampling period to 50ms (CPU load must be evaluated).
Enable QoS (Quality of Service) to prioritize critical data.
Maintenance and Spare Parts Management
Regular Inspections
Clean the dust filter and check the tightness of the terminal blocks every quarter.
Back up the configuration file (stored in the module's Flash memory or external USB).
Lifespan Prediction
Electrolytic Capacitor Lifespan: Approximately 8-10 years (reduced to 5 years in high-temperature environments).
Memory (Flash) Erase/Write Endurance: ≥100,000 cycles.
Spare Parts Recommendations
For critical scenarios, it is recommended to stockpile modules of the same model or compatible models (such as the CI546V1).