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FloBoss s600+Other names:
Control Unit FloBoss s600+
FloBoss s600+operating unit
Input/output unit FloBoss s600+
The FloBoss S600 Flow Manager is a panel-mount flow computer designed specifically to measure hydrocarbon liquid and gas where versatility and accuracy matter. The S600’s standard features make it ideal for fiscal measurement, custody transfer, batch loading, and meter proving applications. The S600 allows you to configure multistream, multi-station applications, enabling you to simultaneously meter liquids and gasses.
The S600 is designed for use either as a stand-alone flow computer or as a system component. The intelligent I/O boards fit both gas and liquid applications and support two streams and a header. Adding I/O boards (up to a maximum of three) allows you to configure up to six streams and two headers. The S600 supports orifice, ultrasonic, turbine, positive displacement, Coriolis, Annubar, and V-Cone® flow meter types and Master Meter, small volume compact, and pipe (both bi-directional and uni-directional) proving methods.
The S600 offers multiple communication interfaces:
One LAN port for Ethernet 10BaseT connectivity (using TCP/IP protocols). If required, you can add an optional second Ethernet port.
HART communication is facilitated using a 12-channel HART board. Point to point and multi-drop architectures are supported (up to 50 transmitters).
An embedded web-server allows remote access to the flow computer. Security is provided using user name and password protection with a detailed event log for audit purposes (supports Windows® Internet Explorer® Version 6 or greater).
Two configurable EIA-232 (RS-232) serial ports
Three EIA-422/485 (RS-422/RS-485) serial ports (up to 38400 bps baud) for connection to intelligent meters, Modbus SCADA data networks, DCS Supervisory Systems, and so on.
One dedicated configuration port for connection to the Config600 configuration software.
The S600 uses distributed processing to achieve maximum performance. The main CPU incorporates a hardware floating point processor. Each additional card also has local processing to convert inputs and output from engineering units to field values and vice-versa, as well as running background tests and PID loops.
All metering calculations are performed using 64 bit (double) precision floating point numbers for the highest accuracy. Cumulative totals are stored in three separate memory locations (Tri-reg format) for maximum integrity. The user language Logicalc™ also allows you to perform logical control and double-precision mathematical functions on the database objects.
You can manage a configuration through the front panel interface or create a configuration through configuration software (Config600) running on a personal computer (PC). The front panel interface consists of a backlit LCD display, a 29-button keypad, and an alarm status LED. Using the PC-based software interfaces (Config600 Pro, Config600 Lite, and Config600 Lite+), you can both send (upload) new or modified configurations to the S600 and receive (download) existing configurations from the S600.
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In-depth Analysis of the Emerson FloBoss s600+ Flow Computing Computer
Product Positioning and Series Affiliation
Core Identity: Belonging to the Emerson Daniel series of high-end flow computing computers, specifically designed for global oil, gas, and liquid trade metering, it is a core device for industrial fluid metering. Compliant with international standards such as AGA, API, and ISO, it supports multi-loop metering (up to 10 loops) and multi-station applications (2 stations), adaptable to critical scenarios such as natural gas gate stations, long-distance pipelines, and LNG receiving terminals.
Technological Evolution: As an upgrade to the S600 series, the S600+ adopts a modular design, integrating a multi-processor architecture (main processor + local processor), supporting 64-bit double-precision floating-point calculations, ensuring high accuracy (e.g., AGA algorithm compensation accuracy up to 0.1%) and data integrity (Tri-reg triple storage).
Model Features: Compatible with international standards such as AGA-3/7/8, API MPMS 14.5, and ISO 5167; can connect to differential pressure/turbine/ultrasonic/Coriolis flow meters; integrates temperature/pressure compensation; suitable for various scenarios including natural gas, crude oil, LNG, and chemicals.
Core Functions and Technical Features
High-Precision Calculation and Compensation
Algorithm Advantages: Employs 64-bit double-precision floating-point arithmetic, supporting volume/mass/energy flow rate calculations with an error controlled within ±0.1%; built-in LogiCalc programmable logic supports custom mathematical functions and control strategies.
Multi-Variable Compensation: Integrates temperature, pressure, and component data (supports manual input or SCADA system acquisition); calculates standard volume, energy (BTU/Scf), or mass flow rate in real time based on standards such as AGA3 (differential pressure), AGA7 (ultrasonic), and AGA8 (physical properties).
Compatibility: Supports various flow meter types including turbine, ultrasonic, Coriolis, orifice plate, venturi, Annubar, and V-Cone, adaptable to media such as gas, liquid, wet gas, crude oil, and LPG.
Communication and Expansion Capabilities
Multi-Protocol Support: Integrates RS485 (Modbus RTU), Ethernet (Modbus TCP), HART, Foundation Fieldbus (optional), and HART multi-point architecture interfaces, supporting dual power supply redundancy and dual communication channels to improve system availability.
Remote Management: Built-in web server supports remote access and configuration; optional GSM/GPRS/3G/4G wireless modules enable unmanned station data upload.
Expansion Modules: Supports up to 10 flow meters (expansion modules required), and can configure 2 independent stations (e.g., gas + liquid dual stations), adapting to multi-loop process requirements.
Reliability and Maintainability
Industrial-grade design: Operating temperature -40℃~70℃, IP65/NEMA 4X protection rating, supports intrinsically safe (IS) and explosion-proof (Ex) installation, suitable for harsh environments such as oil and gas fields and LNG receiving stations.
Data Management: Large-capacity storage of historical data (minute/hour/day/monthly trends), event logs, and alarm records, supporting audit trails; triple redundant storage (Tri-reg format) ensures data integrity.
Diagnostic Tools: Config600 Pro configuration software supports remote diagnostics, parameter configuration, and firmware upgrades; built-in self-test function can monitor hardware status and communication faults in real time.
Human-Machine Interaction and Operation
Front Panel Design: Equipped with a high-contrast LCD or graphical display (some models support touch), 29-key keypad and alarm LEDs, supporting local parameter viewing, configuration, and alarm response.
Protection Rating: IP66 protection, explosion-proof certification (ATEX, IECEx, cULus Class I Div 2), suitable for harsh environments such as outdoors, humidity, and dust, operating temperature -20°C to +60°C.
Installation Method: Supports DIN rail, wall mounting, or panel mounting, dimensions approximately 180×150×120mm (adjustable according to configuration).
Remote Access: Connects to a PC via Ethernet or serial port, using Config600 Lite/Pro for configuration management, supporting batch configuration and data export.
Intelligent Features and Compliance
Data Management: Supports event logging and audit trails; data storage options include SD card or internal non-volatile storage, meeting the needs for data traceability over several years.
Security and Access Control: Multi-level user access control ensures configuration security; supports AGA algorithm authentication, complying with trade transfer compliance requirements.
Application Scenarios and Value
Typical Applications:
Oil and Gas Industry: Natural gas pipeline metering, LNG trade transfer, oilfield production monitoring, refinery batch loading.
Industrial Applications: Flow control in chemical plants, precise proportioning in the pharmaceutical industry, metering at city gas gate stations, and fuel monitoring in the power industry.
Special Applications: Offshore platforms, polar research stations, and explosion-proof areas, meeting high reliability requirements.
Performance Advantages: High-precision metering reduces trade disputes; multi-protocol compatibility lowers system integration costs; remote monitoring improves operation and maintenance efficiency; compliance with international certifications such as NIST/OIML ensures data compliance.
Technical Parameters Overview
Electrical Parameters: Supports wide voltage input of 110-240V AC or 24V DC; power consumption ≤50W; analog input supports 4-20mA/HART signals; digital output is relay contact (2A@250VAC).
Communication Rates: Ethernet 10/100Mbps, serial port baud rate up to 57600bps, HART supports up to 50 devices.
Environmental Specifications: Operating temperature -40℃~70℃, storage temperature -50℃~85℃, humidity 95% non-condensing, shock resistance conforms to IEC 60068-2-6.
Summary
The Emerson FloBoss s600+ is an industrial-grade flow computer designed for high-precision flow metering. It integrates advanced calculation algorithms, multi-protocol communication capabilities, and industrial-grade reliability, making it suitable for trade transfers and process control in industries such as oil and gas, chemicals, and power. Its modular design, remote monitoring capabilities, and compliance certifications make it one of the gold standards in the global energy metering field.