Description
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SE3007 Other Names:
SE3007 Communication Module
SE3007 Input/Output Module
SE3007 Digital I/O Module
Core Functions and Technical Features
High-Performance Control and Expansion Capabilities
Utilizes a 32-bit ARM processor, with 96MB of built-in user memory, supports 1500 Device Signal Tags (DSTs) and 3200 SCADA tags, and achieves a processing speed of up to 100MB/s full-duplex Ethernet communication, ensuring efficient execution of complex control strategies. The module supports redundant power supply design (5V DC, maximum power consumption 7W), operating temperature range -40℃ to 60℃, storage temperature range -40℃ to 85℃, IP20 protection rating, and is certified by ATEX Zone 2, Class 1 Div 2, and IEC-Ex, making it suitable for hazardous environments.
Communication and Expansion Capabilities
Integrated 10/100BASE-TX Ethernet interface, supporting TCP/IP, UDP, SNMP, Modbus TCP/IP, and OPC protocols, compatible with DeltaV M/S series controllers. Supports auto-negotiation and full-duplex mode, with electrical isolation (>1500V), and supports redundant network configuration to ensure seamless switching in case of failure. The module’s front panel is equipped with LED status indicators (link, activity, rate), supports SNMP network management for easy remote monitoring.
Reliability and Redundancy Design
Uses industrial-grade components, supports hot-swapping and online fault isolation, and features overcurrent/overvoltage/undervoltage protection and a fast-blowout mechanism. The redundant controller connects the master and slave modules to independent switches to ensure network continuity, with a typical fault recovery time of <50ms.
Intelligent Diagnosis and Compatibility
Integrated self-addressing, LED physical positioning, and automatic I/O detection functions simplify installation and commissioning. Compatible with DeltaV v11.3.0 and above systems, supporting data pass-through of HART/FOUNDATION fieldbus devices (e.g., AMS device manager integration). Certified by CE, FM, CSA, ATEX II 3G Ex ec IIC T4 Gc, IECEx, and IACS E10 marine standards, suitable for hazardous environments (e.g., explosive gas areas, offshore platforms).
Environmental Adaptability
Operating temperature -40°C to 60°C, storage temperature -40°C to 85°C, IP20 protection rating, compliant with ISA-S71.04-1985 G3 air pollutant standard. Typical power consumption 5W, maximum 7W, supports redundant power input (18-36V DC), built-in 3A non-replaceable fuse protection. Typical Application Scenarios
Industrial Automation
Widely used in industries such as chemical, oil and gas, water treatment, food and beverage, and pharmaceuticals, for applications including generator set monitoring, compressor station control, precise reactor adjustment, and production line tension synchronization. For example:
Oil and Gas: Remote pipeline monitoring, pump station operation status acquisition, suitable for explosion-proof environments.
Manufacturing: Food processing conveyor belt positioning accuracy up to 0.5mm, reactor flow/chemical reaction control.
Energy and Infrastructure: Power plants, telecommunications base stations, railway signaling systems, ship propulsion control.
Special Environment Applications
Meets salt spray/corrosion protection requirements, compatible with dynamic positioning (DP) operation and rapid start-up of emergency fire pumps (<2 seconds to 100% load), supports installation in Class 1 Division 2/Zone 2 hazardous areas.
Installation, Maintenance, and Precautions
Installation Specifications
Requires professional operation, follows DIN rail mounting standards, and grounding protection complies with electrical safety regulations. Power wiring error ≤ ±10%, end module uses 120Ω terminating resistor. Hazardous environments require additional shielding and grounding; marine models must meet salt spray protection requirements.
Maintenance and Troubleshooting
Regularly use ToolKit software to remotely monitor and diagnose module status. Automatically disable output functions in case of faults; data must be initialized via ladder logic. Supports hot-swapping and online fault isolation; replacement in hazardous environments must follow power-off procedures. Front panel LED indicators can quickly locate physical anomalies.
Safety and Compatibility
In explosive environments, strictly adhere to ATEX/IEC-Ex certification requirements; avoid operation by non-professionals. Verify compatibility with system voltage and communication protocols; adapt to ABB DCS/PLC systems and S800 I/O modules.
Maintenance and Troubleshooting
Regularly use ToolKit software to remotely monitor and diagnose module status, supporting hot-swapping and online fault isolation. Automatically disable outputs in case of faults; data must be initialized via ladder logic. Maintenance requires keeping the cabinet clean and well-ventilated, avoiding high temperatures/dust accumulation, and performing regular system health checks and firmware updates.
Safety and Compatibility
Hazardous environments must strictly adhere to ATEX/IECEx certification requirements, and grounding protection must comply with electrical safety standards. Compatibility with system voltage and communication protocols must be verified, and it must be compatible with ABB DCS/PLC systems and S800 I/O modules.
Software Updates and Logs
Updates must be tested in a control environment beforehand to avoid introducing new problems. Maintain detailed software version logs to trace the source of configuration changes.
Summary: The EMERSON SE3007 DeltaV™ SX Controller, with its high-performance control, flexible redundancy configuration, strong environmental adaptability, and broad compatibility, has become a core component in industrial automation and process control.
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Technical Specifications and Functional Characteristics
**Core Performance:** Supports DeltaV v11.3.1 and above, with a capacity of 1500 SCADA tags, a data transmission rate of up to 4000/sec, a reception rate of 500/sec, and supports 120 unsolicited client nodes. 96MB user memory, power consumption 5.0W (typical) to 7.0W (maximum), integrated 3.0A non-replaceable fuse protection.
**Environmental Adaptability:** Operating temperature -40°C to 60°C, storage temperature -40°C to 85°C, relative humidity 5-95% (non-condensing), IP20 protection rating, compliant with G3 air pollutant standards (ISA-S71.04), vibration resistant (10g sine wave) and shock resistant.
**Control and Communication:** Module execution speed covers 100ms to 60s, supports batch processing options and advanced control functions. Features self-addressing capability (automatically assigns a unique address upon power-on, no configuration required), and LED indicators for easy physical location. Integrated RS485 interface, supporting isolated current output and alarm upper and lower limit settings.
Redundancy and Expansion: As a redundant system module, it supports electronic cabling (CHARM I/O) and wireless I/O expansion, adapting to distributed control scenarios and compatible with DeltaV ACS880/800xA system architecture.
Application Scenarios and Industry Adaptation
Industrial Control: Widely used in chemical, oil and gas, water treatment, food and beverage, and other industries, suitable for large units and high I/O count scenarios. Supports field installation (near equipment) or centralized installation (equipment room), adapting to traditional central cabling cabinets or highly distributed I/O applications.
Special Environments: Suitable for explosion-hazardous areas (such as Zone 2), enabling remote signal transmission and centralized management through the CHARM I/O subsystem, supporting multi-core cable cabling optimization.
Energy and Infrastructure: Enables precise control in HVAC systems, photovoltaic energy storage, and water/gas supply networks, supporting multi-channel expansion to meet high-density I/O requirements.
Selection Notes: Differentiate between models such as SE3007 and SE4003S2, and select the appropriate control strategy and I/O expansion capabilities based on system requirements to avoid misconfiguration due to mixed use.
Maintenance and Troubleshooting
Routine Maintenance: Regularly check hardware status, communication integrity, redundancy functions, and basic health parameters (such as voltage and temperature). Clean dust filters and ensure unobstructed cooling systems; use DeltaV software to verify module configurations and upgrade firmware.
Troubleshooting:
In case of communication errors, check network cabling, smart switch, and firewall connection status, and verify IP address configurations.
In case of configuration errors, refer to the DeltaV manual to verify parameter settings and use configuration management tools to avoid accidental operation.
Preventive Maintenance: Implement standardized maintenance procedures (such as DeltaV Preventive Maintenance Service), regularly perform voltage analysis, power quality checks, and I/O subsystem connection verification, and maintain spare parts inventory to reduce downtime.
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