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F6217 Other Names:
AI Card F6217
F6217 Digital Measurement Card
Multi-function Control Card F6217
Technical Parameters and Performance
Input Capabilities: Supports 8 independent analog signal inputs, compatible with current (0/4-20mA) and voltage (0-5/10V) signals, with a resolution of 12 bits (corresponding to a numerical range of 0-4095), accuracy ±0.012% of full scale, and can recognize 1.3mV micro-change signals at a 5.5V range.
Safety Isolation: 2500V AC electrical isolation is used between channels and on the system side to block grounding loop interference; input impedance is 100kΩ, overload current withstand is 22mA (via shunt), suitable for harsh industrial environments.
Redundancy Design: Supports quadruple redundancy (QMR) architecture, dual 1oo2D microprocessor structure, automatic switching to backup unit in case of single-point failure, system availability up to 99.999%, meets SIL3 (IEC 61508/62061) and AK6 safety certifications, and has a low probability of hazardous failure (PFD) of only 10⁻⁷.
Environmental Adaptability: Operating temperature range -20℃ to 60℃, IP54 protection rating withstands oil, dust, and impact from a 1-meter concrete drop; humidity withstands 40-80%RH; electrostatic discharge (ESD) operation must be avoided (modules must be stored in anti-static packaging, and anti-static wrist straps must be worn during operation).
Safety and Reliability Design
Fault Diagnosis: Built-in 500+ diagnostic items, real-time monitoring of AD conversion linearity, channel crosstalk, and bus communication status, improving fault location speed by 90%; unused channels require jumper termination (0.5V for voltage input, shunt for current input) to prevent false alarms from floating signals.
Redundancy and Hot-Swapping: Supports module-level hot-swapping. New modules in a redundant system must have the same OS version as the original system; otherwise, a shutdown will be triggered. The central module battery has a lifespan of approximately 6 years (25℃). When the battery is low, an LED displays “BATI”. Replacement requires a CR2477N battery (order number 440000018).
Protection Mechanism: When a module malfunctions, it forces the output of a preset safety value (e.g., 0mA/0V), triggering interlock protection. Automatic hardware detection is performed upon power-up, real-time monitoring of short circuits, open circuits, over-range faults, etc., and alarms are displayed via LEDs and system variables.
Protection Mechanism: When a module malfunctions, it forces the output of a preset safety value (e.g., 0mA/0V), triggering interlock protection. Application Scenarios and Industry Practices
Petrochemical Industry: Used for pressure and temperature monitoring of reactors and control of emergency shut-off valves (ESD). Case studies show that a refinery reduced unplanned downtime by 70% after adopting this technology.
Power Energy: Integrated into substation automation systems, monitoring circuit breaker status, current, and voltage parameters, reducing fault isolation time to milliseconds.
Rail Transit: Used in Automatic Train Control (ATS) systems to ensure accurate execution of critical operations such as turnout switching and signal display. Dual-channel redundancy prevents signal interruptions due to single-point failures.
Natural Gas Pipelines: Real-time monitoring of pipeline pressure and flow parameters to ensure safe production; compatible with power generation and distribution systems to improve energy efficiency.
Installation and Maintenance Points:
Installation Specifications: Must meet environmental requirements of 15-30℃ temperature and 40-80%RH humidity; check module integrity before installation, use the ejector lever to vertically pull out the module (do not tilt) to avoid poor bus contact; redundant systems must ensure consistent OS versions.
Rich systems: Maintenance Operations: Regularly check hardware status (exterior corrosion, secure wiring terminals), update software (install HIMA firmware patches), and clean and maintain (remove dust, prevent vent blockage); for spare parts management, it is recommended to stock the same model of power modules, communication cards, and other easily damaged parts.
Troubleshooting: Improper grounding during plugging and unplugging can easily lead to component breakdown; when replacing modules, the WD switch must be turned to the “OFF” position to prevent the watchdog timer from triggering a shutdown; the status of bits 15/16 of the system variable SYSTEM.errormask2 needs to be checked regularly.
The module design supports hot-swapping while powered on, avoiding production line downtime losses; the central module battery replacement process must follow the standard of “vertically pull out the ejector lever → replace the battery → reset with the ACK key” to ensure system continuity.
The HIMA F6217, through high-precision data acquisition, multiple safety isolations, and redundant design, has become a core safety component in high-risk fields such as chemical, power, and rail industries. Its modular architecture and protocol compatibility (such as PROFIBUS-DP, Modbus) also support flexible integration into existing control systems.
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