Description
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3BHE017628R0002 PPD115A02 SG579989013 Other names:
Editable controller 3BHE017628R0002 PPD115A02 SG579989013
3BHE017628R0002 PPD115A02 SG579989013 Control unit
Input and output unit 3BHE017628R0002 PPD115A02 SG579989013
3BHE017628R0002 PPD115A02 SG579989013 Excitation unit module
3BHE017628R0002 PPD115A02 SG579989013 ACS880 drive module is a high-performance drive product produced by ABB Group. It is built on an all-round drive architecture and is designed to meet users’ various needs for cabinets. The module is available in a variety of frame sizes, including the R8i inverter module for building high-power inverters in multi-drives.
3BHE017628R0002 PPD115A02 SG579989013 ACS880 drive module has the following features:
Power range: 1.5 to 3200 kW, covering a wide range of application scenarios.
Direct torque control (DTC): As standard, it provides precise control performance.
Safety functions: Comprehensive safety functions including safe torque off (STO) ensure safe operation of equipment.
Flexibility and compatibility: Supports a wide range of fieldbus protocols and provides flexible I/O and encoder options.
High efficiency: Adopts advanced drive architecture and direct torque control (DTC) technology to provide precise motor control and achieve high-efficiency output.
Multiple frame sizes: Provide a variety of frame size options, including the R8i inverter module for building high-power inverters, to meet the needs of different application scenarios..jpg)
Safety functions: Built-in safe torque off (STO) and other functions ensure safe operation. At the same time, it supports control units with various fieldbuses, feedback devices and input/output options, providing comprehensive safety protection.
Easy to install and maintain: compact design, easy to install, debug and maintain. At the same time, it provides a removable storage unit and a PC tool Drive composer for transmission debugging and configuration, which is convenient for users to maintain and operate.
Strong compatibility: compatible with all mainstream automation networks, supporting multiple communication methods and protocols, such as RS232, RS422, RS485 and other serial communication methods, as well as wireless Ethernet, GPRS, CDMA, GSM and other mobile network standards.
Application areas
3BHE017628R0002 PPD115A02 SG579989013 ACS880 drive modules are widely used in many industries such as oil and gas, mining, metallurgy, chemicals, cement, power plants, material handling, pulp and paper, wood processing and shipping. Specific application scenarios include drive control of equipment such as cranes, extruders, winches, winders, conveyors, mixers, compressors, pumps and fans.
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admin –
3BHE017628R0002 PPD115A02 SG579989013 ACS880 drive module is a high-performance drive product produced by ABB Group. It is built on an all-round drive architecture and is designed to meet users’ various needs for cabinets. The module is available in a variety of frame sizes, including the R8i inverter module for building high-power inverters in multi-drives.
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admin –
Module Overview
ABB 3BHE017628R0002 (sub-model PPD115A02, reference number SG579989013) is a high-performance control module in ABB’s automation system product line, designed for industrial process control, energy management and complex automation equipment. Its core functions include:
High-precision control: supports multi-channel signal processing and complex logic operations to meet real-time control requirements.
Flexible expansion: modular design, compatible with ABB Advant or 800xA systems, and supports distributed control system (DCS) integration.
High-speed communication: with high-speed signal processing capabilities, cycle time as low as 100 microseconds (based on AC 800PEC architecture).
admin –
Self-diagnosis function: built-in comprehensive self-checking mechanism for easy maintenance and troubleshooting.
Technical specifications
1. Core parameters
Processor architecture: based on ABB AC 800PEC platform, using high-performance processors, supporting MATLAB/Simulink model automatic code generation.
I/O configuration:
Analog/digital input and output channels (specific number depends on configuration).
Supports configurable jumpers (such as JP1/JP2) and plug connectors to adapt to different system voltage and topology requirements.
Communication protocol: integrated standard industrial communication interface, compatible with ABB System 800xA architecture.
Environmental adaptability: industrial-grade design, strong anti-interference ability, suitable for high temperature, high humidity and vibration environment.
admin –
2. Special design
Jumper configuration: adjust the electrical path through JP1/JP2 jumpers to adapt to the power system specifications.
No redundant components: LEDs, fuses, etc. are omitted, and customization is achieved by relying on jumpers and connectors.
Application scenarios
1. Typical industries
Electric power: power plant operation management, distributed energy system data acquisition and processing.
Industrial manufacturing: automation control of complex production lines in automobiles, electronics, and heavy industries.
Renewable energy: grid-connected control and optimization of wind turbines and solar arrays.
Chemical and oil and gas: process monitoring, pipeline pressure control and safety interlock system.
2. Case reference
Rolling mill control in a steel plant: ensure the coordinated operation of multiple motors through precise phase synchronization, reduce vibration and energy consumption.
Grid-connected wind farm: achieve rapid voltage/frequency adjustment and ensure grid stability.
admin –
Key troubleshooting steps
Power supply and connection check:
Confirm that the input voltage is stable (220V±10%), without phase loss or fluctuation.
Check whether the plug connector (such as P2A/P2B) is firm, without oxidation or looseness.
Jumper configuration verification:
Adjust the JP1/JP2 jumper position according to the system voltage (refer to the manual diagram).
Firmware and parameters:
Update the firmware through the ABB Control Builder tool and reset the parameters to the default values.
Compatibility and alternatives
1. System compatibility
Recommended systems: ABB Advant, 800xA and AC 800PEC series.
Extended compatibility: supports working with modules such as UNITROL 1020, KUC755AE, etc.
2. Alternative models
Official recommendation: If the module is discontinued, it is recommended to contact ABB for alternative solutions, which may include:
AC 800PEC series: upgrade to a higher performance version (such as PPD539A0C-100440).
UNITROL 6000 system: suitable for renewable energy power generation scenarios.
Maintenance recommendations
Environmental requirements:
Install in a dry, dust-free environment, with a temperature range of -10℃ to 50℃ and a humidity of ≤85%.
Regular inspection:
Clean the radiator every 6 months and check the oxidation of the connector.
Perform a comprehensive self-diagnosis test once a year.
admin –
Module Overview
ABB 3BHE017628R0002 (sub-model PPD115A02, reference number SG579989013) is a high-performance control module in ABB’s automation system product line, designed for industrial process control, energy management and complex automation equipment. Its core functions include:
High-precision control: supports multi-channel signal processing and complex logic operations to meet real-time control requirements.
Flexible expansion: modular design, compatible with ABB Advant or 800xA systems, and supports distributed control system (DCS) integration.
High-speed communication: with high-speed signal processing capabilities, cycle time as low as 100 microseconds (based on AC 800PEC architecture).
Self-diagnosis function: built-in comprehensive self-checking mechanism for easy maintenance and troubleshooting.
Technical specifications
1. Core parameters
Processor architecture: based on ABB AC 800PEC platform, using high-performance processors, supporting MATLAB/Simulink model automatic code generation.
I/O configuration:
Analog/digital input and output channels (specific number depends on configuration).
Supports configurable jumpers (such as JP1/JP2) and plug connectors to adapt to different system voltage and topology requirements.
Communication protocol: integrated standard industrial communication interface, compatible with ABB System 800xA architecture.
Environmental adaptability: industrial-grade design, strong anti-interference ability, suitable for high temperature, high humidity and vibration environment.
2. Special design
Jumper configuration: adjust the electrical path through JP1/JP2 jumpers to adapt to the power system specifications.
No redundant components: LEDs, fuses, etc. are omitted, and customization is achieved by relying on jumpers and connectors.
Application scenarios
1. Typical industries
Electric power: power plant operation management, distributed energy system data acquisition and processing.
Industrial manufacturing: automation control of complex production lines in automobiles, electronics, and heavy industries.
Renewable energy: grid-connected control and optimization of wind turbines and solar arrays.
Chemical and oil and gas: process monitoring, pipeline pressure control and safety interlock system.
2. Case reference
Rolling mill control in a steel plant: ensure the coordinated operation of multiple motors through precise phase synchronization, reduce vibration and energy consumption.
Grid-connected wind farm: achieve rapid voltage/frequency adjustment and ensure grid stability.
Key troubleshooting steps
Power supply and connection check:
Confirm that the input voltage is stable (220V±10%), without phase loss or fluctuation.
Check whether the plug connector (such as P2A/P2B) is firm, without oxidation or looseness.
Jumper configuration verification:
Adjust the JP1/JP2 jumper position according to the system voltage (refer to the manual diagram).
Firmware and parameters:
Update the firmware through the ABB Control Builder tool and reset the parameters to the default values.
Compatibility and alternatives
1. System compatibility
Recommended systems: ABB Advant, 800xA and AC 800PEC series.
Extended compatibility: supports working with modules such as UNITROL 1020, KUC755AE, etc.
2. Alternative models
Official recommendation: If the module is discontinued, it is recommended to contact ABB for alternative solutions, which may include:
AC 800PEC series: upgrade to a higher performance version (such as PPD539A0C-100440).
UNITROL 6000 system: suitable for renewable energy power generation scenarios.
Maintenance recommendations
Environmental requirements:
Install in a dry, dust-free environment, with a temperature range of -10℃ to 50℃ and a humidity of ≤85%.
Regular inspection:
Clean the radiator every 6 months and check the oxidation of the connector.
Perform a comprehensive self-diagnosis test once a year.
admin –
Product Positioning and Technical Features
Core Functions: As an industrial control module, it supports high-precision real-time control, multi-channel signal processing, and complex logic operations, suitable for process control, energy management, and automation equipment applications (such as chemical, power, pharmaceutical, and automotive manufacturing).
Compatibility: Deeply integrated with ABB’s Advant, 800xA systems, and ACS880 drives, it supports distributed control system (DCS) expansion and is compatible with MATLAB/Simulink programming, enabling automatic control code generation.
Hardware Design: Utilizing an industrial-grade anti-interference design, it features configurable jumpers (such as JP1/JP2) and terminal blocks, supporting customized electrical connections. Some configurations include a pulse transformer and snubber circuits for optimized power flow management.
Self-Diagnostic Capabilities: Comprehensive built-in self-diagnostic functions facilitate rapid troubleshooting and maintenance.
PPD115A02 & 3BHE017628R0002
This module belongs to ABB’s AC800PEC series of high-performance control modules, designed for power electronics, process control, and energy management. It supports integration of high-speed control loops (cycle times as low as 100μs) with low-speed PLC tasks and is compatible with IEC 61131-3 standards and MATLAB/Simulink programming.
Typical applications include generator excitation control, motor speed regulation, logic operations, and real-time data acquisition. It is widely used in the chemical, metallurgical, power, and intelligent manufacturing industries.
The module supports redundant design (e.g., dual processors/power modules), operates in extreme environments from -25°C to +70°C, and features IP20/IP55 protection, ensuring reliability in industrial environments.
ACS880 Drive Module
A core component of ABB’s low-voltage AC drive portfolio, it includes single drives (such as the ACS880-14) and multi-drive modules. It supports regenerative braking (improving efficiency by up to 97%) and is compatible with direct torque control (DTC) and safe torque off (STO).
The power range covers 2.2kW to 2200kW, and it is compatible with 400V/690V grids. It features built-in LCL/BLCL filters and EMC protection, meeting ultra-low harmonic standards (such as IEEE 519).
Technical Features and Compatibility
Hardware Architecture
It utilizes a PowerPC 405 or dual-core 1.2GHz processor, paired with 256MB SDRAM/512MB DDR3 ECC memory, supporting fast data processing and real-time control.
The modular design allows for expansion of I/O, communication interfaces (such as Modbus TCP/IP and PROFINET), and safety function modules. It is compatible with ABB 800xA and AC 800M systems, as well as third-party devices (such as Siemens and Omron).
Software and Programming
Support for IEC 61131-3 standards (via the Control Builder tool) and MATLAB/Simulink model-driven development ensures a seamless transition from simulation to deployment.
Built-in self-diagnostics and remote firmware upgrade capabilities reduce maintenance costs and the risk of downtime.
Environmental Adaptability
The industrial-grade design has passed the IEC 60068-2 series of tests, withstanding vibration, shock, and humidity. Select models support IP69K protection, making them suitable for outdoor and harsh operating conditions.
Application Scenarios and Industry Case Studies
Power and Energy
Applications include generator excitation control, reactive power compensation, and grid stability improvement in hydropower, thermal, and nuclear power plants, wind power converters, and photovoltaic inverters.
Optimize energy management in distributed energy systems, achieving dynamic power regulation and energy-saving control.
Industrial Automation
Drive motor speed regulation, robot control, conveyor synchronization, and pump/fan energy conservation, widely used in automotive manufacturing, electronics assembly, and heavy industrial production lines.
Suitable for demanding applications such as metallurgical rolling mills, oil drilling platforms, and marine propulsion systems, supporting precise torque and speed control.
Infrastructure
Intelligent traffic signal control, tunnel monitoring, water treatment systems, and port crane automation ensure high-reliability operation and remote monitoring capabilities.
Installation and Maintenance Recommendations
Environmental Requirements: Install in a dry, dust-free, temperature-stable location away from corrosive gases and vibration sources.
Connection and Configuration: Ensure module connections are secure and interfaces are clean and undamaged. Regularly update firmware to improve security and performance. For critical applications, it is recommended to configure a backup module.
Expansion and Compatibility: Integration with other ABB controllers (such as the AC800PEC) and third-party systems (such as Siemens and Rockwell) is supported. Communication protocol compatibility must be verified.
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aron –
3BHE017628R0002 PPD115A02 SG579989013 ACS880 drive modules are widely used in many industries such as oil and gas, mining, metallurgy, chemicals, cement, power plants, material handling, pulp and paper, wood processing and shipping. Specific application scenarios include drive control of equipment such as cranes, extruders, winches, winders, conveyors, mixers, compressors, pumps and fans.
https://www.weikunfadacai1.com/product/ppd115a02-abb-acs880-drive-modules-3bhe017628r0002-3bhe017628r0002-sg579989013/
admin –
The AC800 series controller can be expanded according to the actual application requirements and supports a variety of I/O modules and communication modules to meet the control system requirements of different scales and complexities. It has built-in rich control algorithms and function blocks, such as PID control, logic control, batch control, etc., to support complex industrial automation applications.
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