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3BHC018137R0001 Other names:
Central Processing Unit Module 3BHC018137R0001
3BHC018137R0001 Control System
Excitation controller 3BHC018137R0001
3BHC018137R0001 Excitation System
ABB AC 800PEC excitation controller, model 3BHC018137R0001 , is a high-performance controller designed specifically for high-speed and low-speed process control tasks. It is part of ABB ControlIT’s product line, providing multifunctional solutions for various industrial applications, including power electronics, wind turbines, micro turbines, light rail propulsion, voltage restorers, drivers, and more.
The following is a summary of its main functions and capabilities based on the provided sources:
3BHC018137R0001 is designed specifically for high-speed control applications, providing very fast analog and digital process I/O with a typical cycle time of 25 µ s. This makes it suitable for demanding power electronics applications where speed and accuracy are crucial.
Versatility suitable for different processes
The 3BHC018137R0001 can handle both high-speed and slow processes, such as cooling circuits and monitoring, making it a multifunctional controller suitable for a wide range of industrial applications.
Integration and Programming
3BHC018137R0001 controller uses ABB’s mature programming tool Control Builder M and Real Time Workshop ® MATLAB ®/ Configure and program with Simulink. This can develop complex control algorithms and integrate controllers into larger automation projects.
Modular design
The 3BHC018137R0001 adopts a modular design and can be flexibly configured according to specific I/O requirements of the application. It supports up to 36 bidirectional fiber PowerLinks to connect I/O modules.
Connection
It provides a wide range of connection options, including two Ethernet ports, RS-232/RS-422 serial ports, and onboard AnyIO ports for various fieldbus types. This ensures seamless integration with other control devices and systems.
Software and tools
3BHC018137R0001 is fully integrated into ABB’s Control IT software environment, providing a comprehensive set of engineering tools for all stages of automation projects, from engineering and installation to operation and major stages.
High speed performance
The 3BHC018137R0001 excitation controller is a high-performance, modular control system designed specifically for power electronic control applications. The following are detailed features and information about the AC800PEC excitation controller:
Modular design:
The 3BHC018137R0001 control system has a modular structure, which means it can be flexibly configured according to the needs of different applications.
The optical connection between the controller and process I/O is used for fast control and measurement.
Supports up to 36 bidirectional fiber PowerLinks, providing excellent communication capabilities with other control devices.
High performance and fast response:
Provides very fast analog and digital process I/O, with a typical cycle time of 25 µ s, ensuring precise response to fast control loops.
The dual core processor unit combines high-speed control and low-speed process control tasks to meet various application requirements.
Programming and Integration:
Using ABB Control Builder M programming environment based on IEC 61131-3 standard for programming, supporting MATLAB ®/ Develop advanced control strategies using Simulink.
Fully integrated into ABB’s ControlIT software environment, providing a seamless integration experience.
Connectivity:
Provide two Ethernet ports for connecting to the factory control network and other processor modules.
The RS-232/RS-422 serial port supports the connection of local process panels and service terminals.
ABB Communication Expansion Bus (CEX) and AnyBus suitable for all universal fieldbus types ®- S module.
Hardware and software advantages:
The optical connection between the PPD513 AOC-100440 controller and I/O module eliminates the need for backup batteries while improving system reliability.
The program and data are stored in flash memory to ensure the persistence and reliability of the data.
3BHC018137R0001 controller supports rapid application code development through MATLAB ®/ Simulink ® and RealTime Workshop ® Implement model-based design.
Application scenario:
The 3BHC018137R0001 excitation controller is suitable for high-power rectifier applications, as well as various applications from large industrial equipment and propulsion systems to compact products.
Especially suitable for applications that require fast response and precise control, such as power electronic control, motor control, etc.
In summary, the 3BHC018137R0001 excitation controller is a powerful and high-performance control system that provides an ideal solution for various power electronic control applications through its modular design, high performance and fast response capabilities, flexible programming and integration options, and strong connectivity.
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admin –
3BHC018137R0001 is fully integrated into ABB’s Control IT software environment, providing a comprehensive set of engineering tools for all stages of automation projects, from engineering and installation to operation and major stages.
admin –
Product Positioning and Series Characteristics
Series: The AC800PEC is ABB’s high-performance controller series designed specifically for power electronics and industrial automation. It supports modular expansion, is compatible with the OPC UA standard, and can be seamlessly integrated into DCS/PLC systems.
Core Functions: Used for synchronous generator excitation control, maintaining generator terminal voltage stability (fluctuation ≤ ±0.5%), optimizing power system stability, supporting reactive power distribution of parallel units, integrating overcurrent/undervoltage/overvoltage protection, and supporting remote SCADA monitoring and predictive maintenance.
Technical Parameters and Hardware Design
Processing Capabilities: Employs a multi-core processor architecture, with control algorithm cycles as low as 100μs, supporting parallel processing and FPGA technology to improve real-time response and system reliability.
Communication Interfaces: Equipped with Ethernet (supporting high-speed data transmission), USB, RS232/485, optical link, and CAN bus, compatible with industrial protocols such as ModBus RTU.
Electrical Specifications: Wide voltage design (110-240V), 24VDC power supply, protection level meets industrial environment requirements, compact structure (approximately 150mm × 100mm × 450mm, weight 2.8kg).
Redundancy Design: Dual-channel main and backup boards operate independently, automatic fault switching, electromagnetic compatibility tested in industrial environments, supports NVSRAM non-volatile storage (data retention after power failure).
Application Scenarios and Industry Cases:
Power Industry: Maintains voltage stability in coal/gas/hydropower generation scenarios; optimizes dynamic load balance in conjunction with turbine speed governors; provides dynamic reactive power support in substations, enhancing grid stability.
Industrial Scenarios: Applied to equipment in metallurgy, petrochemicals, electric arc furnaces, rolling mills, etc., adjusting power factor and reducing reactive power loss; stabilizes motor speed in compressor and pump loads, improving production efficiency.
Special Scenarios: Supports rapid excitation recovery after grid failures, shortening power outage time; achieves precise excitation control in electric submersible pumps and ship propulsion systems.
Scalability and Compatibility
Modular Expansion: Configurable I/O modules (e.g., fast I/O systems support high-speed control, slow I/O adapts to low-speed requirements), compatible with ABB Ability™ 800xA systems, and supports MATLAB/Simulink model development.
Software Ecosystem: System engineering design using Control Builder (refer to the dedicated manual), integrated predictive maintenance functions (e.g., open circuit/overcurrent alarms), and supports remote firmware updates.
Documentation and Support
User Manual: Covers installation, electrical connections, startup configuration, firmware download, and other operational guidelines; however, application programming requires referring to the Control Builder manual.
Compatibility Notes: Compatible with ABB robots, DCS systems (e.g., AC800M), and third-party devices (e.g., Bently Nevada sensors), supporting cascaded wiring and electrical noise isolation design.
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