Description

　　Many products are not yet listed. Please contact us for more product information.

　　If the product model number differs from the displayed image, the model number shall prevail. Please contact us for specific product images; we will arrange to take photos in our warehouse for confirmation.

　　We have 76 shared warehouses worldwide, so it may sometimes take several hours to accurately return the information to you. We apologize for any inconvenience. Of course, we will respond to your inquiries as soon as possible.

　　Other names for 3BSE008922R0100:

Tension Sensor 3BSE008922R0100

3BSE008922R0100 Weighing Sensor

Pressure Sensor 3BSE008922R0100

　　Core Model and Classification

Full Model Name: 3BSE008922R0100, belonging to ABB’s flagship heavy-duty industrial tension measurement system, with a rated load of 100kN, achieving sub-nanometer tension detection based on strain gauge measurement technology.

　　Technical Parameters and Characteristics

Accuracy and Response: Measurement accuracy ±0.005%FS～±0.01%FS (full scale, industry-leading level), response time ≤120ms, repeatability error ≤0.003%FS, supports bidirectional vertical force measurement, meeting 20nm-level dynamic control requirements.

Measurement Principle: Based on magnetoelastic effect, it detects mechanical force through magnetic field changes, outputting high-power, low-impedance AC signals without physical deformation, and has strong anti-electrical interference capabilities.

Environmental Adaptability: Protection rating IP68/IP69K+ATEX Zone 0, operating temperature range -60℃ to +200℃, shock and vibration resistance conforms to IEC 60068-2-27 standard, resistant to strong acids/alkalis, high-concentration salt spray, 99.9% humidity, and high-temperature radiant heat (suitable for nuclear reactor coolant pumps and high-temperature molten metal transportation).

Signal and Communication: Outputs 4-20mA/0-10V standard signals, compatible with dual-channel EtherCAT, Profinet IRT, Powerlink, Modbus TCP, and other real-time industrial Ethernet protocols. Supports nanosecond-level data synchronization and remote diagnostics with ABB 800xA control systems, Siemens S7-1500, Rockwell ControlLogix, and other PLCs.

Structural Features: Pillow-block design, supports vertical/horizontal installation, uses cylindrical plugs or sealed cable connectors, modular design for easy integration into industrial systems.

Durability and Safety: Forged from special aerospace-grade stainless steel, the equipment has a lifespan of over 30 years; supports 350% rated load (350kN) instantaneous overload protection, built-in four-temperature compensation algorithm (environmental + internal + dynamic + stress compensation), full-temperature range error <0.002%FS; the cable adopts explosion-proof and acid-resistant armor + six-layer shielding design, suitable for ATEX Zone 0 explosion-proof areas and chemically corrosive environments.

　　Application Scenarios and Cases

Metal Rolling and Processing: Achieve precise tension control at the 100kN level in hot-rolled strip steel production lines, with thickness deviation ≤0.005μm, reducing strip breakage rate by 70%, and increasing annual production of heavy plates by 200,000 tons; adaptable to dynamic tension adjustment of cold rolling mills (6000m/min), reducing material waste by 55%.

New Energy and Nuclear Power: Achieve slitting tension accuracy of 0.005%FS for lithium battery copper foil (2μm), with thickness uniformity CV value ≤0.05%; achieve nanometer-level thickness control in nuclear reactor fuel rod production, improving safety and performance consistency; increase the pass rate of photovoltaic backsheet film production by 45%.

High-End Thin Films and Optics: Achieve sub-nanometer-level tension control in BOPET film stretching, reducing surface defect rate by 50%; achieve thickness deviation ≤0.002μm in optical-grade film production, adaptable to semiconductor photoresist coating, display panel manufacturing, and AR/VR optical film production.

Papermaking and Printing: Controlling paper roll force, improving paper manufacturing process stability, and adjusting printing press tension to prevent stretching or warping.

Special Environments: Steel plant pickling lines feature acid-resistant cables designed to ensure sensor stability in hydrochloric and sulfuric acid environments, extending equipment lifespan by 100%; high-temperature furnace areas (near 2500℃ radiant heat sources) employ heat insulation protection design to ensure long-term stable sensor operation; nuclear power plants are suitable for high-radiation-dose scenarios, ensuring zero data transmission loss.

　　Installation and Maintenance Points:

Installation Specifications: Ensure the installation plane is level (error ≤ 5mm); use shielded cables and separate power and signal lines (spacing ≥ 50cm); use spherical bearings or positioning fasteners to prevent lateral forces; the installation environment must be free of conductive dust and corrosive gases, with an altitude ≤ 2500 meters; support bolt fixing or hanging installation, avoiding overload (safe overload 150% FS, ultimate overload 300% FS).

Key Maintenance Points: Regularly check sensor status to avoid self-adjustment to zero; use stranded copper wire to form an electrical bypass to prevent lightning/welding interference; clean sensor surfaces and avoid magnetic objects or strong electromagnetic fields; disconnect cables when not in use for extended periods to extend lifespan; use dedicated junction boxes for signal cable extensions, ensuring insulation resistance meets the 2000-5000MΩ standard, and recalibrate if necessary.

　　Supporting Systems and Advantages

System Integration: Integrates with ABB ACS880 drivers and PLC/DCS systems; supports PFCA401 control units for intelligent tension control and fault warning; compatible with AI predictive maintenance algorithms to improve equipment reliability throughout its lifecycle.

Core Advantages: Magnetoelastic/strain gauge measurement principle achieves high precision and strong anti-interference capability; wide temperature and pressure design adapts to extreme operating conditions; long lifespan and low maintenance costs reduce total lifecycle costs; supports multi-sensor joint use and real-time data synchronization to improve production process stability and efficiency.

Supporting Systems: Integrates with ABB ACS880 drives and PLC/DCS systems, supports PFCA401 control units, enabling intelligent tension control and fault warning.

Safety Features: Automatic power-off protection prevents material breakage; PLC controller reduces labor intensity; complies with industrial safety standards (such as SIL2 certification).

　　All products on this website are special products, and market prices are constantly fluctuating.

　　Please refer to customer service for a quote, as the price is not accurate for new products.

　　Please confirm the model, product, price, and other detailed information with customer service before placing an order. This website is currently in use.

　　New products are available for sale; please contact customer service for further information.

Model recommendation:
PFTL101A0.5KN
PFTL101A 0.5KN 3BSE004160R1
PFTL101A1.0KN
PFTL101B2.0KN
PFTL101B2.0KN
PFTL101B20KN
PFTL101B20KN 3BSE004203R1
PFTL101B5.0KN
PFTL101B5.0KN 3BSE004191R1
3BSE004166R1
3BSE004191R1
PFTL 101A-2.0 3BSE004172R1
3BSE004166R1 Tension sensor
PFTL 101A-1.0 3BSE004166R1
3BSE004185R1
more……