Description
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Core Parameters and Specifications
Model Positioning: MAX-4/11/03/128/08/1/1/00, belonging to the ELAU PacDrive series, supporting a power range of 120W~520W.
Electrical Parameters: Operating voltage 380V~480V±10% (400V nominal), frequency 48Hz~62Hz, DC24V auxiliary power supply; dimensions 69×310×260mm, weight 3.1kg.
Environmental Adaptability: IP65 protection rating, adaptable to a wide temperature range of -20℃ to +60℃, mean time between failures (MTBF) exceeding 100,000 hours, and key component lifespan up to 20 years.
Technical Characteristics and Functions
Control Precision: Employs vector control algorithms and a closed-loop feedback system to achieve micron-level positioning accuracy (e.g., robot joint control) and millisecond-level response speed (e.g., sealing and cutting actions in high-speed packaging machines). Supports multi-axis synchronous control, with a single system expandable to up to 256 servo axes.
High-Efficiency Power Transmission: Power conversion efficiency up to 98%, integrated regenerative braking energy recovery technology, reducing energy consumption by over 30%; dynamic braking resistors can be flexibly configured to adapt to different load inertia requirements.
Protection Mechanism: Complies with IEC 61800-5-2 safety standards, integrating 12 protection functions including overcurrent, overvoltage, undervoltage, and overload. The fully enclosed metal casing has an IP65 protection rating, adaptable to a wide temperature range of -20℃ to +60℃, and a mean time between failures (MTBF) exceeding 100,000 hours. Modularity and Scalability: Supports hot-swapping (module replacement time < 5 minutes), provides digital/analog I/O expansion modules; integrates industrial Ethernet protocols such as EtherCAT, CANopen, and PROFINET, supports OPC UA/MQTT integration with MES/ERP systems, and features a built-in web server for remote monitoring and diagnostics.
Features
Modular Design: Supports hot-swapping, module replacement time < 5 minutes. Provides digital/analog input/output expansion modules, allowing flexible configuration of I/O points, adaptable to circuit breaker status monitoring, relay control, and other scenarios.
Communication Capabilities: Integrates industrial Ethernet protocols such as EtherCAT, CANopen, and PROFINET, supports OPC UA and MQTT protocols, seamlessly integrating with MES/ERP systems. Built-in web server supports remote monitoring and diagnostics, improving maintenance efficiency.
Scalability: Distributed architecture supports multi-axis collaboration within a single system, suitable for large-scale automated production lines (such as automotive assembly lines). Compatible with SERCOS real-time bus, achieves electromagnetic interference immunity through fiber optic technology, and achieves data rates up to 4MBaud.
Application Scenarios
Packaging Machinery: Achieves precise positioning and sealing control of 1200 packages per minute in high-speed pillow packaging machines, reducing the scrap rate to below 0.1%.
CNC Machine Tools: Five-axis linkage machining centers achieve nanometer-level interpolation accuracy, improving rigid tapping efficiency by 40%.
Industrial Robots: Delta robots perform rapid sorting at 5 times per second, with torque feedforward control completing precision assembly (such as electronic component insertion).
Automated Production Lines: Automotive assembly lines control the synchronous movement of over 200 servo motors, reducing overall line energy consumption by 15%.
Summary: The MAX-4/11/03/128/08/1/1/00 servo drive, with its high-precision control, modular expansion, multi-protocol communication, and high-reliability design, has become a core solution in the field of industrial automation. Its wide range of applications and powerful functionalities make it outstanding in improving production efficiency and reducing maintenance costs, making it the preferred product for industrial-grade servo control.
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Core Hardware and Technical Specifications
Operating System: VxWorks real-time kernel, supporting IEC61131-3 standard programming (ST, LD, FBD, etc.)
Power Supply: DC24V control power supply
Motion Control Capabilities:
8-axis SERCOS high-speed synchronization, native support for electronic cams, electronic gears, flying shears, and tension control.
Position/Speed/Torque three-loop closed-loop control, supporting high-speed touchprobe input.
Communication Interfaces:
SERCOS: Connects to MC-4 series servo power amplifiers.
PROFIBUS DP: Interacts with host PLC, HMI, and IO substations.
RS232 debug port, CAN/CANopen expansion optional.
IO Resources: Onboard analog inputs and high-speed digital trigger inputs, suitable for packaging machine cutting and color mark positioning.
Overload and Protection: Full fault diagnosis including temperature monitoring, bus fault, motor short circuit, and encoder disconnection.
Typical Application Industries:
ELAU MAX-4 This is a benchmark controller for packaging machinery, almost entirely used in high-speed automated packaging lines:
Food Packaging: Vertical bag making machines, pillow packaging machines, filling and capping equipment
Post-printing processes: Slitting, laminating, die-cutting, and folding equipment
Pharmaceutical Packaging: Blister packaging, cartoning machines, bottle sorting
Small multi-axis automated production lines, labeling machines, tube extrusion equipment
This equipment is the PacDrive M first-generation multi-axis motion controller, focusing on high-speed, precise, and synchronous control. Its core applications are in packaging, printing, pharmaceutical, and daily chemical automation equipment, with the following specific scenarios:
I. Food Packaging Industry (Most Mainstream Application)
Pillow packaging machines, vertical bag making, filling, and sealing machines
Fully automatic packaging lines for candy, biscuits, and frozen foods
Integrated bottle filling, capping, and labeling equipment
Heat shrink packaging, vacuum packaging, multi-row packaging equipment
Adaptable to: Electronic cams, flying shears, color mark tracking, multi-axis synchronous film feeding, and high-speed continuous production.
II. Pharmaceutical Packaging Equipment
Aluminum-plastic blister packaging machine (for forming and sealing tablets and capsules)
Medicine bottle cartoning machine, aluminum foil sealing machine, blister pack slitting machine
Medical device packaging, aseptic soft bag packaging equipment
Industry features: High-precision positioning, stable tension control, compliant continuous operation.
III. Printing and Paper Processing Equipment
Printing-related die-cutting machine, laminating machine, slitting and rewinding machine
Color box folding and gluing machine, invoice and label cutting equipment
High-speed rotary printing machine for self-adhesive labels, trademark die-cutting machine
Advantages: Supports long roll tension closed-loop, high-speed synchronous cutting, multi-color alignment.
IV. Automated Production Lines for Daily Chemicals and Cosmetics
Tube Extrusion and Sealing Machine, Skincare Product Filling Production Line
Automatic Dispensing and Cartoning Equipment for Facial Cleanser, Toothpaste, and Cosmetics
Automatic Labeling and Sorting Conveyor Line for Personal Care Bottles
V. Plastic and Film Processing Equipment
Plastic Film Slitting, Rewinding, and Unwinding Tension Control Equipment
Disposable Plastic Tableware Forming and Cutting Integrated Machine
Flexible Packaging Composite Film Processing Equipment
VI. Other Sub-categories of Automated Equipment
Tobacco Packaging Auxiliary Equipment (Packages and Cartons)
Small Multi-Axis Assembly Machine, Precision Conveying and Sorting Equipment
Battery Flexible Packaging, Small Lithium Electrode Sheet Cutting Equipment
Instructions for Use
The MAX-4 is the main control unit, paired with an ELAU MC-4 servo power driver to drive servo motors. It achieves up to 8-axis synchronization via the SERCOS bus. All application scenarios focus on roll material conveying, cutting, color mark tracking, and electronic gear synchronization as core process requirements. It was a leading system from the 1990s to 2010. The standard configuration for imported packaging equipment from Europe and America is a controller.
https://www.weikunfadacai1.com/product/max-4-11-03-128-08-1-1-00-elau-servo-drive/