Description

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　　Other names for the PFCL201CE 50KN 3BSX802939-108:

Load Cell PFCL201CE 50KN 3BSX802939-108

PFCL201CE 50KN 3BSX802939-108 Pillow-Type Load Cell

PFCL201CE 50KN 3BSX802939-108 Load Cell

The PFCL201CE 50KN 3BSX802939-108  tension sensor unit is manufactured by ABB and belongs to the PFCL series tension controller, model PFCL201CE. It has a rated control capacity of 50 kN and is suitable for web tension control applications (such as textiles, paper, and metal processing).

　　Core Parameters:

Measuring Range: 0-50kN (vertical force measurement), accuracy up to ±0.5%FS, supports closed-loop tension control.

Output Signal: Analog (±10V/4-20mA) or digital bus (Profibus-DP, Modbus, Ethernet/IP), compatible with industrial automation systems.

Protection Rating: IP66/IP67, suitable for harsh environments such as high temperature, high humidity, and dust (such as steel mills and paper mills).

Structural Features: Made of one-piece stainless steel, impact- and corrosion-resistant, supports quick installation (such as terminal connections, connectors, and bearing seat integration).

Output Method: Voltage (0.5-6VDC), current, or digital signal (such as RS485).

Power Requirements: Typically 10-30VDC, power consumption <15mA.

Accuracy and Linearity: Nonlinearity <1%FS, stable temperature characteristics.

High-Precision Control: Supports closed-loop and open-loop control modes, precisely adjusting tension to 0.1% full-scale accuracy.

Compatibility: Compatible with a variety of sensors (such as strain gauge and Hall effect sensors), supports industrial protocols such as Profibus and Ethernet/IP, and can be linked with PLCs and drives.

Environmental Adaptability: With an IP67 rating, it withstands temperatures of -10°C to 60°C, dust, and humidity, making it suitable for continuous operation in printing presses and film production lines.

Dynamic Response: Response frequency >1kHz, providing real-time feedback on tension changes to prevent material slack or breakage.

Applications

Textile Industry: Controls yarn/fabric tension to ensure uniform winding and reduce the risk of wire breakage.

Packaging and Printing: Monitors the tension of paper and plastic film to prevent wrinkling and stretching.

Metalworking: Maintains stable tension during straightening and stretching processes to prevent material deformation.

Cable Manufacturing: Controls copper wire drawing tension to ensure consistent wire diameter.

Robotics: Integrated into the end-cap of collaborative robots, enabling flexible gripping (e.g., fragile items).

Material Processing: Tension monitoring during the winding/slitting process of metal foil, plastic film, and paper.

Industrial Automation: Closed-loop tension control in printing presses, packaging machines, and wire and cable production lines.

　　Case Studies:

Real-time monitoring of coil tension in rewinders allows for stable speed and pressure adjustments to prevent material deformation or damage.

In rolling mills, it is linked with the drive and brake to dynamically adjust strip tension and optimize production efficiency.

Installation and Maintenance Guide

　　Installation Key Points:

Power Supply: The main power supply must be 200-250V AC/50-60Hz, with a 250mA fuse (time lag). Ensure reliable grounding.

Wiring Specifications: Signal cables must be ≥30cm apart from power cables, and the shielding layer must be grounded at the controller to prevent electromagnetic interference.

Mechanical Installation: Ensure the sensor is securely connected to the measured object, with the force applied aligning with the sensor axis (deviation <0.5°) to avoid additional stress.

　　Operational Recommendations

Technical Verification: If actual use is required, zero calibration (no-load condition) and full-scale calibration (suspending a known weight) are recommended to ensure measurement accuracy.

Maintenance Precautions: Avoid strong electromagnetic interference and condensation at high temperatures. Regularly inspect sensor wiring and mechanical structure for wear.

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