Description
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PFVL141V 3BSE025094R2500 Other names:
Rolling force measurement PFVL141V 3BSE025094R2500
PFVL141V 3BSE025094R2500 Millmate rolling force system
Pressure sensor PFVL141V 3BSE025094R2500
PFVL141V 3BSE025094R2500 tension sensor
ABB PFVL141V 3BSE025094R2500 roll force weighing sensor is a high-precision force measurement sensor designed for rolling mill equipment. It uses advanced magnetoelastic effect (Pressductor®) technology to detect the force exerted on the roll during rolling to achieve accurate force measurement. The sensor is widely used in rolling mill equipment in the steel, non-ferrous metals and other industries, providing key data support for the stability of the rolling process and product quality.
Core functions
Real-time monitoring of roll force: Real-time measurement of the force exerted on the roll during the rolling process, including rolling force, tension, etc., to ensure the stability and accuracy of the rolling process.
Process optimization and control: Through accurate force feedback, help users optimize rolling process parameters (such as roll pressure, rolling speed, etc.) to improve product quality and production efficiency.
Equipment protection and fault warning: Monitor abnormal changes in roll force, and timely warn of equipment overload or failure risks to avoid equipment damage and production interruption.
Rolling force measurement: Accurately sense the pressure changes between the rolls to ensure the stability of the rolling process.
Data transmission: Transmit the measurement data to the control system to realize automatic monitoring and adjustment of the rolling process.
Load monitoring: Support real-time monitoring of roll load to prevent equipment damage caused by overload.
Product features
High-precision measurement: Adopting magnetoelastic effect technology, it has high measurement accuracy and good repeatability, which can meet the strict requirements of the rolling process for force measurement.
High overload capacity: With high overload capacity, it can withstand the instantaneous impact force that may occur during the rolling process, ensuring the reliability of the sensor under harsh working conditions.
Strong anti-interference ability: The sensor is sturdy in design, has good anti-electromagnetic interference and mechanical vibration capabilities, and is suitable for complex industrial environments.
Convenient installation: The compact structure and flexible installation method can be easily integrated into existing rolling mill equipment to reduce downtime and transformation costs.
Long life and low maintenance
The use of high-quality materials and advanced technology has a long sensor life and low maintenance requirements, reducing the user’s cost of use.
Rugged and durable: The sensor adopts a stainless steel shell and sealed design, which can adapt to harsh industrial environments such as high temperature, high humidity, and strong vibration.
Low impedance and high output: The output signal power is high and the sensitivity to insulation defects is low, ensuring the stability and anti-interference ability of signal transmission.
A variety of sizes are available: A variety of standard sizes and types of pressure heads are provided, supporting customized design to meet the installation requirements of different rolling mills.
Easy to install and maintain: Modular design, easy installation, and long-term technical support and after-sales service are provided.
Application scenarios
Steel industry: used in hot rolling, cold rolling, continuous rolling and other rolling mill equipment to monitor the roller force, optimize the rolling process, and improve the thickness accuracy and surface quality of the strip.
Nonferrous metal industry: suitable for nonferrous metal rolling equipment such as aluminum and copper to ensure the stability of the rolling process and the consistency of the product.
Special material rolling: in the high-precision and high-requirement special material rolling process, provide accurate force measurement to meet the needs of high-end material production.
Sheet processing: in the rolling process of metal sheets and strips, real-time monitoring of rolling force to prevent equipment overload or material breakage.
Automated production line: integrated with the automatic control system to achieve closed-loop control of rolling force, improve production efficiency and product quality.
Product advantages
Technology leadership: ABB has rich experience and technical accumulation in the field of industrial automation. The PFVL141V 3BSE025094R2500 sensor adopts advanced magnetoelastic effect technology with stable and reliable performance.
Customized service: customized solutions can be provided according to the actual needs of users to meet the special requirements of different rolling mill equipment.
Global support: ABB has a complete global service network, which can provide users with timely technical support and after-sales service.
High reliability: It can work stably for a long time in extreme environments, reducing downtime and maintenance costs.
Flexibility: It provides a variety of standard sizes and customized services to meet the personalized needs of different rolling mills.
Easy to integrate: It supports seamless connection with various automation control systems, which facilitates users to realize intelligent management of production processes.
Applicable environment
Temperature range: -20°C to +80°C (standard type), high temperature or low temperature versions can be provided according to needs.
Humidity range: Relative humidity ≤95% (non-condensing).
Protection level: IP67, with good dust and water resistance, suitable for harsh industrial environments.
Vibration and shock: It adapts to high vibration and high shock environments to ensure the long-term stability of sensors in rolling mill equipment.
Rolling force measurement
ABB’s Millmate rolling force system is the best choice for measuring the rolling force of hot and cold rolling mills, which can achieve correct roll gap setting and force distribution.
The system has proven to be extremely rugged and durable, capable of withstanding high loads and corrosive abrasive media. The load cell does not require calibration, can withstand overloads up to 7 times the nominal load, and has a long service life. The load cell is available in various sizes from 0.1MN to 60MN.
Summary
ABB PFVL141V 3BSE025094R2500 roll force load cell is a high-performance force measurement sensor designed for rolling mill equipment. It has the characteristics of high accuracy, high reliability, and strong anti-interference ability. It is widely used in the rolling process of steel, non-ferrous metals and other industries. By real-time monitoring of roll force, PFVL141V 3BSE025094R2500 can help users optimize rolling processes, improve product quality, and reduce the risk of equipment failure. It is an indispensable key component in rolling mill equipment.
Many products are not yet on the shelves. Please contact us for more products
If the product model is inconsistent with the display picture, the model shall prevail. Please contact us for specific product pictures and we will arrange to take photos in the warehouse for confirmation
We have 76 shared warehouses around the world, so sometimes it may take several hours to accurately return to you, please understand. Of course, we will respond to your concerns as soon as possible.
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