Description

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　　Other names for PFTL101A 0.5KN 3BSE004160R1:

PFTL101A 0.5KN 3BSE004160R1 Weighing sensor

Tension sensor PFTL101A 0.5KN 3BSE004160R1

PFTL101A 0.5KN 3BSE004160R1 Pressure sensor

　　Core parameters and technical characteristics:

Pressductor® magnetoelastic technology: Detects mechanical force through changes in magnetic fields, outputting high-power, low-impedance AC signals without physical deformation. Its resistance to electrical interference is significantly better than traditional strain gauge sensors. This technology avoids accuracy degradation caused by mechanical wear, exhibits excellent long-term stability, and supports the combined use of multiple sensors to achieve high-precision tension control.

Environmental Adaptability: Operating temperature range -40°C to +85°C, IP67 protection rating, suitable for high-temperature, high-dust, and corrosive environments (such as steel mills, pickling lines, and galvanizing lines). Rated load 20kN (20,000 Newtons), output is an analog signal (4-20mA/0-10V), accuracy ±0.5% full scale.

Pillow Block Structure Design: Utilizes a modular stainless steel structure, supporting vertical/horizontal installation. Optimized dimensions allow for measurement of strip tension only (excluding coil tare weight), improving measurement accuracy. IP67 protection rating (acid-resistant models can reach IP66/67), operating temperature range -40°C to +85°C, suitable for high-temperature, high-dust, and corrosive environments (such as steel mill pickling lines and galvanizing lines).

　　Application Scenarios and Industries

Metal Processing: Tension control in cold/hot rolling production lines, coil uncoiling/cutting force monitoring, roll deviation early warning, ensuring consistent metal strip tension.

Papermaking and Printing: Paper web tension control (acid-resistant models are suitable for wet-end environments), printing press tension adjustment to prevent stretching or warping; stable tension control in paper machine drying sections and coating/laminating machines.

Material Handling: Conveyor belt load monitoring, crusher/grinding machine force control, roller forming process force measurement to ensure safe equipment operation.

Textiles and Cables: Yarn/rope tension monitoring, ensuring consistent cable stretching and winding tension.

Special Industries: Highly corrosive environments such as pickling lines and galvanizing lines; extreme conditions such as high-altitude permafrost and mining; and heavy-duty roll and high-speed roll production scenarios in paper mills.

　　Installation and Maintenance Points

Installation Specifications:

Ensure the installation plane is level (error ≤ 5mm), use shielded cables and separate power and signal lines (spacing ≥ 50cm) to avoid lightning strikes/welding interference.

Use spherical bearings or positioning fasteners to prevent lateral forces. The installation environment must be free of conductive dust and corrosive gases, and the altitude must be ≤ 2500 meters.

Supports bolt fixing or hanging installation. For metallurgical applications, a distance of ≥50mm from the roll bearing housing is recommended. In pickling lines and similar applications, it is recommended to select the CE model with protective flexible tubing (e.g., PFCL201CE) or acid-resistant cable connectors (e.g., PFCL201CD).

　　Key Maintenance Points:

Regularly check zero-point drift (no-load output ≤0.1% FS), using stranded copper wire to form an electrical bypass; clean the sensor surface and avoid magnetic objects or strong electromagnetic interference.

Signal cable extensions require a dedicated junction box, and insulation resistance must meet the 2000-5000MΩ standard; disconnect the cable connection when not in use for extended periods to extend lifespan.

Perform laboratory calibration every 6 months, monitoring performance online via the CalMaster system, and recalibrating as necessary.

　　Supporting Systems and Advantages

Technical Advantages: High-precision measurement achieved through magnetoelasticity principle, strong vibration/overload resistance, excellent long-term stability, supports multi-sensor combined use; employs Pressductor® technology to avoid accuracy degradation caused by mechanical wear.

Supporting Systems: Integrates with ABB ACS880 drives and PLC/DCS systems; supports PFCA401 control units for intelligent tension control and fault warning; compatible with ABB System 800xA control systems and Compact Control Builder software; supports CPU redundancy and multiple communication interfaces (e.g., Ethernet, serial port).

Safety Features: Automatic power-off protection prevents material breakage; PLC controller reduces labor intensity; complies with industrial safety standards (e.g., SIL2 certification); supports Safe Torque Off (STO) function; certified by IEC 62061 SIL CL2 and ISO 13849-1 PLd.

Load and Environment Matching: Select the appropriate cable range based on the application scenario (2kN for light loads, 100kN for heavy loads); consider dynamic response requirements (e.g., high natural frequency models for high-speed rolling); select wide-temperature range models for high-temperature/high-humidity environments; select acid-resistant cable models for corrosive environments.

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