Description
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Other names of PM864AK01 3BSE01816R1 :
Editable controller PM864AK01 3BSE01816R1
PM864AK01 3BSE01816R1 redundant processor
Processor unit PM864AK01 3BSE01816R1
PM864AK01 3BSE01816R1 is a processor unit in ABB’s AC 800M series controller. It is a modular, rail-mounted controller designed for industrial automation. It integrates CPU, communication module, power module and expansion interface, supports redundant configuration, and is suitable for complex control scenarios with high reliability requirements.
Core Features
Modularity and Scalability
Supports multiple I/O modules (such as S800 I/O), can connect up to 98 remote I/O stations (via Profibus DP bus), and supports local and remote installation.
Provides 12 fieldbus module expansion slots, supports Modbus, Profibus DP, Ethernet IP and other protocols, and has strong compatibility.
Communication Capability
Dual Ethernet interface: supports redundant configuration, built-in switching program, and improves network reliability.
Dual RS-232C interface: used for programming, debugging and communication with third-party devices.
Supports OPC Server service, which can be seamlessly integrated with HMI, SCADA and other systems.
High Reliability and Redundant Design
Supports redundancy of CPU, power supply, communication link and I/O, with a switching time of less than 10ms to ensure continuous system availability.
Fanless, enclosed design, adapts to harsh industrial environments and reduces failure points.
Powerful processing capability
Supports multi-tasking, can run up to 16 tasks, and the minimum task cycle is 1ms.
Built-in RISC 32-bit real-time processor, supports complex control algorithms (such as PID, fuzzy control).
Low energy consumption and compact design
The size is only 119mm (width) × 186mm (height) × 135mm (depth), and the weight is 1.2kg.
Low power consumption, no additional heat dissipation device is required, suitable for compact installation.
High-speed processing capability
Equipped with a high-performance processor, the computing speed is more than 30% higher than that of traditional PLC, ensuring the rapid execution of real-time control instructions, suitable for precise control of complex systems.
Technical parameters
Parameter details
Working temperature -10℃ ~ 50℃
Storage temperature -20℃ ~ 70℃
Relative humidity 20% ~ 90% (no condensation)
Vibration resistance 1.25g @ 10~100Hz
Impact resistance 15g (11ms)
Protection level IP20
I/O expansion capability supports 12 local I/O stations or 98 remote I/O stations
Communication protocols Modbus TCP/IP, Profibus DP, Ethernet IP, MasterBus 300, etc.
Application areas
Robot control: used for motion control and sensor data processing of ABB robot systems.
Production line automation: realize precise equipment control, process monitoring and data acquisition.
Motor drive: control inverters and servo drives to optimize motor performance.
Energy and infrastructure: power, water treatment, oil and gas field automation control.
Programming and Configuration
Software Tools: Programming and configuration through Compact Control Builder (based on Windows 2000).
Supported Languages: Compliant with IEC 61131-3 standard, supporting ladder diagram (LD), function block diagram (FBD), structured text (ST), etc.
Code Reuse: Provide library file support to simplify the development of complex applications.
Summary
The PM864AK01 3BSE01816R1 processor unit is a high-performance controller in the ABB AC 800M series, known for its modular design, redundant reliability, and powerful communication capabilities. It is suitable for complex control scenarios in industrial automation. Its flexible configuration options and wide range of protocol support make it a preferred solution for industries such as power, manufacturing, and oil and gas.
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admin –
Powerful processing capability
Supports multi-tasking, can run up to 16 tasks, and the minimum task cycle is 1ms.
Built-in RISC 32-bit real-time processor, supports complex control algorithms (such as PID, fuzzy control).
Low energy consumption and compact design
The size is only 119mm (width) × 186mm (height) × 135mm (depth), and the weight is 1.2kg.
Low power consumption, no additional heat dissipation device is required, suitable for compact installation.
High-speed processing capability
Equipped with a high-performance processor, the computing speed is more than 30% higher than that of traditional PLC, ensuring the rapid execution of real-time control instructions, suitable for precise control of complex systems.
admin –
PM864AK01 | ABB AC 800M PLC Processor Unit Core Analysis
Product Positioning and Series Affiliation
Core Identity: The PM864AK01 is a high-performance redundant controller in the ABB AC 800M series. As a core control unit for industrial automation, it undertakes real-time control, logic operations, data acquisition, and system coordination functions.
Series Attributes: Belongs to the ABB Compact Products 800 series, supports integration with 800xA control systems and Control Builder M software, and is compatible with the AC 800M hardware platform (such as AC 800M versions 4.0/5.0).
Technical Specifications and Performance
Processor Architecture: Employs a 32-bit RISC CPU (some versions use a PowerPC 604e 400MHz or 1.2GHz industrial-grade CPU), supporting high-speed processing of complex control logic, with bit instruction execution time ≤0.1μs.
Memory Configuration: Typical configuration includes 32MB RAM (application-available) + 16MB Flash storage. User-configurable storage capacity is supported. Built-in lithium battery backs up memory data (program is retained after power failure).
Communication Interfaces: Dual-redundant Ethernet (100BASE-TX), PROFIBUS DP, Modbus TCP/IP, Ethernet IP, FF HSE, etc., supporting multi-protocol integration.
Physical Characteristics: Dimensions approximately 135mm × 119mm × 186mm. 24V DC power supply (power consumption ≤15W). Operating temperature -25℃~60℃. IP20 protection rating, suitable for harsh industrial environments.
Redundancy Mechanism and Reliability:
Redundancy Design: Supports a fully redundant architecture for the CPU, CEX bus, communication interfaces, and I/O modules. Switching time ≤10ms ensures uninterrupted system operation. Built-in ECC error detection and correction function enhances data security.
Expandability: Connects to PROFIBUS DP, FF HSE, and other fieldbus modules via the CEX bus, supporting local/remote I/O expansion (up to 12 local I/O stations or 98 remote I/O stations).
Maintenance Features: Supports hot-swapping of modules, self-diagnosis (LED indicators/serial port configuration interface), bus segment maintenance (BC810 module), and provides a 12-month warranty.
Supporting Components and System Integration:
Power Supply Modules: SD821/SD822 switching power supplies (AC 155/230V to 24V DC), supporting redundant/non-redundant configurations, with built-in power status monitoring.
Communication Modules: CI853K01 (dual RS232-C), CI854AK01 (PROFIBUS DP-V1), CI867K01 (Modbus TCP), etc., enabling seamless integration with third-party systems.
I/O Modules: S800 I/O series (DI803, AI modules), ModuleBus expansion card (CI860K01 FF HSE), supporting digital/analog signal acquisition and intrinsically safe signal processing.
Diagnostic Modules: TB850 (CEX bus terminal), TB807 (ModuleBus terminal), RCU link terminal, optimizing bus signal integrity and reducing electromagnetic interference.
Application Scenarios and Industry Adaptation
Typical Applications: Power energy management (power plant DCS), petrochemical process control, metallurgical automated production lines, water treatment monitoring systems, rail transit signal control.
Industry Certifications: EMC certified (EN 61000-6-4/6-2), CE, UL 508, IEC 61131-2, RoHS/WEEE compliant, some models have marine certification (e.g., ABS, DNV-GL).
Installation and Maintenance Specifications
Installation Method: Supports DIN rail or modular rack mounting. Equipped with a TP830 base plate (115mm width). Confirm rack model and module compatibility. Apply vertical force during insertion to ensure reliable backplane connection.
Maintenance Recommendations: Regularly monitor CPU load and memory usage. Check wiring and grounding before powering on. Disconnect power during maintenance to prevent live operation. Utilize engineering software for system diagnostics and configuration updates.
Summary: As the core processor unit of the ABB AC 800M PLC, the PM864AK01, with its high-performance processing capabilities, fully redundant architecture, broad protocol support, and adaptability to harsh environments, has become the preferred control solution for industries such as power, manufacturing, and oil and gas.
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