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PM864AK01 3BSE01816R1 Other names:
Analog module PM864AK01 3BSE01816R1
PM864AK01 3BSE01816R1 Input and output module
Communication module PM864AK01 3BSE01816R1
Redundant controller is a commonly used device in the field of industrial automation. It realizes system redundancy by configuring multiple controllers. When the main controller fails, the backup controller can immediately take over the control task, thereby ensuring the continuity and stability of the system. This design is particularly important in systems that require high reliability and high availability.
PM864AK01 3BSE01816R1 redundant controller features
High reliability: As a redundant controller, PM864AK01 3BSE01816R1 has a high reliability design, including high-quality hardware components, strict production processes and comprehensive quality testing.
High performance: To meet the needs of industrial automation systems, this redundant controller has powerful processing capabilities, fast response speed and rich interface options.
Easy to configure and maintain: To simplify user operations, PM864AK01 3BSE01816R1 provides intuitive configuration tools and a friendly user interface, while supporting remote monitoring and fault diagnosis functions.
Support multiple communication protocols: To ensure compatibility with different devices, this redundant controller supports multiple communication protocols, such as Ethernet, serial communication, etc.
Redundant switching function: When the main controller fails, the backup controller can automatically or manually take over the control task, thereby ensuring the continuous operation of the system.
Redundant design: The controller adopts a redundant configuration, that is, it includes a main controller and a backup controller to ensure that it can automatically or manually switch to the backup controller when the main controller fails.
Fault detection and switching mechanism: The controller has a built-in fault detection and switching mechanism that can monitor the operating status of the main controller in real time and automatically trigger the switching operation when a fault is detected.
Network communication: The redundant controller supports a variety of network communication protocols and interfaces to exchange data and remotely monitor with other devices or systems.
Summary
To sum up, the PM864AK01 3BSE01816R1 redundant controller is a highly reliable and high-performance industrial automation device with the characteristics of easy configuration and maintenance, support for multiple communication protocols, and redundant switching functions. However, in order to obtain more accurate information, it is recommended to directly refer to the official documentation of the model controller or contact the manufacturer for consultation.
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Ann –
Redundant controller is a commonly used device in the field of industrial automation. It realizes system redundancy by configuring multiple controllers. When the main controller fails, the backup controller can immediately take over the control task, thereby ensuring the continuity and stability of the system. This design is particularly important in systems that require high reliability and high availability.
PM864AK01 3BSE01816R1 redundant controller features
High reliability: As a redundant controller, PM864AK01 3BSE01816R1 has a high reliability design, including high-quality hardware components, strict production processes and comprehensive quality testing.
High performance: To meet the needs of industrial automation systems, this redundant controller has powerful processing capabilities, fast response speed and rich interface options.
https://www.weikunfadacai1.com/product/pm864ak01-redundant-controller-abb-3bse01816r1-pm864ak01/
Ann –
PM864AK01 (part number: 3BSE01816R1) is a high-performance redundant controller launched by ABB, belonging to the AC 800M controller series. It has powerful redundancy functions, high-performance processing capabilities, rich communication interfaces, and modular design, and is suitable for industrial automation, process control, and energy management fields.
Core functions
Redundant functions:
Support CPU redundancy, CEX bus redundancy, communication interface redundancy, and S800 I/O redundancy to ensure stable system operation even in the event of a single point of failure.
Adopting a hot standby dual configuration redundancy method, two CPU modules run in parallel, one as the main module and the other as the backup module. When the main module fails, the backup module automatically takes over, achieving seamless switching.
High performance processing:
Equipped with high-performance processors such as 1.2 GHz industrial grade CPUs or MPC862 processors, capable of handling complex logical operations and real-time control tasks.
Supports control of up to 8000 I/O points to meet the needs of large-scale industrial automation systems.
Rich communication interfaces:
Provide multiple Ethernet ports (such as RJ45 ports CN1 and CN2) and serial ports (such as RS-232C ports COM3 and COM4), supporting multiple communication protocols (such as Ethernet/IP, Profibus DP, Modbus TCP, etc.).
Support redundant Ethernet communication to ensure the reliability and stability of data transmission.
https://www.weikunfadacai1.com/product/pm864ak01-redundant-controller-abb-3bse01816r1-pm864ak01/
Ann –
Modular design:
Adopting a modular design concept, it facilitates system expansion and customization.
Support adding different types of I/O modules, expansion cards, and other devices to meet the needs of different application scenarios.
Technical Parameter
Processor: 1.2 GHz industrial grade CPU or MPC862 processor
Memory: 512 MB RAM, 1 GB Flash (some sources mention 32 MB RAM, of which 23.522 MB can be used for application programs and Flash storage space)
Communication protocols: Ethernet/IP, Profibus DP, Modbus TCP, CANopen, Fieldbus, etc
I/O capacity: up to 8000 I/O points
Working voltage: 24V DC ± 10%
Working temperature: -40 ° C to 70 ° C
Size: Approximately 160mm x 100mm x 30mm (L x W x H)
Installation method: DIN rail installation
Safety certifications: UL 508, CSA C22.2 No. 14, ATEX, etc
Application scenarios
Industrial automation:
Used for scenarios such as PLC control, data acquisition, and remote monitoring.
Suitable for automation control of production lines, packaging machinery, printing machinery and other equipment.
Process control:
A fine control system suitable for fields such as petroleum, chemical, pharmaceutical, etc.
Support complex logical operations and real-time control to ensure the stability of the production process and product quality.
Energy Management:
Support functions such as substation automation, power grid scheduling, and energy management.
Real time monitoring and control of the operating status of energy equipment can improve energy utilization efficiency.
Advantages and Value
Improve system reliability:
Redundant design eliminates single point of failure, ensuring stable operation of the system even in extreme situations.
The hot plug function allows module replacement without interrupting operation, improving system maintainability.
Reduce maintenance costs:
Modular design facilitates system expansion and customization, reducing the cost of later upgrades and modifications.
The powerful fault diagnosis function can quickly locate the root cause of the problem and shorten the repair time.
Enhance system scalability:
Support adding different types of I/O modules, expansion cards, and other devices to meet the needs of future business development.
Seamless integration with ABB’s 800xA control system enables higher-level automation control and management.
admin –
ABB PM864AK01 3BSE01816R1 Redundant Controller In-Depth Analysis
As the core redundant controller in ABB’s AC800M series, the PM864AK01 (order number 3BSE01816R1) is a critical control unit for industrial automation and power systems thanks to its high reliability, real-time control capabilities, and modular design. The following systematic analysis covers five aspects: technical features, core functions, application scenarios, installation and maintenance, and market trends:
I. Core Technical Features and Advantages
Processor Architecture: Utilizing a PowerPC 604e or Motorola PowerPC 604 processor with a main frequency of 400MHz/96MHz, it supports 1000 Boolean operations in just 0.15ms, ensuring high-speed real-time control. Equipped with 512MB SDRAM, 256MB Flash memory, and 32MB RAM (of which 23.522MB is usable), it meets the requirements of complex algorithms.
Redundant Design: Supports redundant configuration of the CPU, CEX bus, communication interfaces, and I/O modules, with a master/slave switchover time of ≤20ms. Built-in dual Ethernet ports (RJ45) and serial ports (RS-232/RS-485) are compatible with protocols such as Modbus TCP, PROFIBUS DP, and Ethernet/IP, making them compatible with ABB 800xA systems and third-party PLCs.
Environmental Adaptability: Operating temperature ranges from -40°C to +70°C, with IP20/IP54 protection, suitable for harsh industrial environments such as humidity and vibration. Compliant with international certifications such as CE and UL, and IEC 61508 safety standards.
Expandability: Compatible with ABB S800 I/O modules and fiber-optic communication links, supports expansion up to 1024 I/O points, and its modular design enables flexible configuration.
II. Core Functions and Performance
Real-time Control: Supports closed-loop PID algorithms, vector control, and V/F control, ensuring stable system operation under dynamic parameters and terminal voltage fluctuations of ≤±0.5%.
Multitasking: Simultaneously executes multiple control tasks (such as data acquisition, logical operations, and communication), improving system efficiency.
Self-diagnosis and maintenance: Built-in LED indicators (RUN/ERR) quickly locate faults, support fault code storage and remote diagnostic interfaces, and are compatible with SCADA systems. A real-time clock and memory backup battery ensure data integrity.
Safety: Built-in overvoltage/undervoltage, overcurrent, and short-circuit protection, along with fast demagnetization and fault ride-through, complies with industrial safety standards.
III. Application Scenarios and Typical Case Studies
Industrial automation: Applied to production lines, packaging machinery, printing machinery, and robotic control (such as machine tools and packaging lines), AI control technology enables automatic adjustment of process parameters, reducing manual intervention.
Process control: Used in industries such as petroleum, chemicals, pharmaceuticals, and food and beverages, it is used for complex process control (such as reactor temperature control and pipeline pressure monitoring) to optimize production efficiency.
Power Systems: Supports substation automation, grid dispatching, and dynamic reactive power compensation in HVDC converter stations, improving the static and dynamic stability of the power grid.
Special Scenarios: Ship propulsion systems, rail transit traction motor control, grid-connected inverters for new energy vehicles, and arc furnace power factor optimization. Coating technology protects PCBs from dust and oil, ensuring reliable operation in harsh environments.
Technological Innovation: The 2025 version will support compatibility with the AC 800M series main modules (such as the PM851 and PM861). Integrated AI control technology enables autonomous operation. For example, in the petrochemical industry, AI automatically adjusts process parameters to improve production efficiency and safety.
IV. Installation and Maintenance Recommendations
Installation Specifications: Use DIN rail or 19-inch cabinet mounting to ensure unobstructed heat dissipation (dual-mode air/water cooling system) and avoid sources of electromagnetic interference (such as high-power motors). An independent overspeed protection device must be configured to comply with EMC standards (such as EN50082-2).
Maintenance Tips: Regularly check connector oxidation, capacitor aging, and cooling fan status. Perform firmware upgrades every two years to optimize algorithms. Unauthorized modifications may void the warranty. Troubleshooting can be quickly located using the LED indicator. A solid red light indicates a hardware failure and requires contacting the supplier’s technical support.
Compatibility Verification: Verify compatibility with ABB’s AC800M series backplane system, S800 I/O modules, and third-party devices to avoid configuration errors.
https://www.weikunfadacai1.com/product/pm864ak01-redundant-controller-abb-3bse01816r1-pm864ak01/